An experimental study on the optimization of powder forging process parameters for an aluminum-alloy piston

2001 ◽  
Vol 113 (1-3) ◽  
pp. 486-492 ◽  
Author(s):  
Jong-Ok Park ◽  
Kil-Jun Kim ◽  
Dae-Yong Kang ◽  
Young-seog Lee ◽  
Young-Ho Kim
2021 ◽  
Vol 2137 (1) ◽  
pp. 012033
Author(s):  
Guang Li ◽  
Zhipeng Wei ◽  
Junlong Wang ◽  
Yangyang Zhang ◽  
Chen Wang ◽  
...  

Abstract In this paper, a nanosecond fiber pulse laser is used to carry out the experimental study on laser weight removal of ZL205A aluminum alloy gyro rotor. By optimizing the process parameters of laser weight removal, better surface morphology was obtained. The effects of surface roughness, metallographic structure and hardness of samples before and after laser deweighting were analyzed. The experimental results show that the laser weight removal does not affect the matrix properties of ZL205A aluminum alloy. The laser de-weight technology is suitable for the balance of ZL205A aluminum alloy gyro rotor.


2019 ◽  
Vol 6 (4) ◽  
pp. 046526
Author(s):  
Liang Guo ◽  
Peng Cai ◽  
Hao Wang ◽  
Yao Chen ◽  
Qingmao Zhang ◽  
...  

Materials ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3206
Author(s):  
Xuehui Chen ◽  
Xin Xu ◽  
Wei Liu ◽  
Lei Huang ◽  
Hao Li ◽  
...  

This paper studies the compound effect of liquid medium and laser on the workpiece and analyses the law of material surface temperature change during the processing. Taking 7075-T6 aluminum alloy as the research object, the surface temperature field of aluminum alloy processed using water-jet-assisted laser machining under different process parameters was simulated using finite element software. In addition, the temperature field of the material surface was detected in real-time using the self-built water-jet-assisted laser machining temperature field detection system, and the processing results were observed and verified using an optical microscope, scanning electron microscope, and energy spectrum analyzer. The results show that when the water jet inflow angle is 45°, the heat-affected area of the material surface is the smallest, and the cooling effect of the temperature field of the material surface is better. Considering the liquidus melting point of 7075 aluminum alloys, it is concluded that the processing effect is better when the water jet velocity is 14 m·s−1, the laser power is 100 W, and the laser scanning speed is 1.2 mm·s−1. At this time, the quality of the tank is relatively good, there are no cracks in the bottom of the tank, and there is less slag accumulation. Compared with anhydrous laser etching, water-jet-assisted laser etching can reduce the problems of micro-cracks, molten slag, and the formation of a recast layer in laser etching and improve the quality of the workpiece, and the composition of the bottom slag does not change. This study provides theoretical guidance and application support for the selection and optimization of process parameters for water-jet-assisted laser etching of aluminum alloy and further enriches the heat transfer mechanism of multi-field coupling in the process of water-jet-assisted laser machining.


2020 ◽  
Vol 50 ◽  
pp. 159-167
Author(s):  
Wenlin Chen ◽  
Chen Xu ◽  
Penglin Pan ◽  
Xiangming Ruan ◽  
Hongxuan Ji

2007 ◽  
Vol 26-28 ◽  
pp. 367-371
Author(s):  
Hong Zhen Guo ◽  
Zhang Long Zhao ◽  
Bin Wang ◽  
Ze Kun Yao ◽  
Ying Ying Liu

In this paper the effect of isothermal forging process parameters on the microstructure and the mechanical properties of TA15 titanium alloy was researched. The results of the tests indicate that, in the range of temperature of 850 °C~980 °C and deformation degree of 20%~60%, with the increase of temperature or deformation, as the reinforcement of deformation recrystallization, the primary α-phase tends to the spherical shape and secondary α-phase transforms from the acicular shape to fine and spherical shape with disperse distribution, which enhance the tensile properties at room and high temperature. With the increment of forging times, the spheroidization of primary α-phase aggrandizes and secondary α-phase transforms from spherical and acicular shape to wide strip shape, which decrease the tensile properties at room and high temperature. The preferable isothermal forging process parameters are temperature of 980 °C, deformation degree of 60%, and few forging times.


2010 ◽  
Vol 654-656 ◽  
pp. 1420-1423 ◽  
Author(s):  
Chun Wei Su ◽  
Peng Hooi Oon ◽  
Y.H. Bai ◽  
Anders W.E. Jarfors

The liquid forging process has the flexibilities of casting in forming intricate profiles and features while imparting the liquid forged components with superior mechanical strength compared to similar components obtained via casting. Additionally, liquid forging requires significantly lower machine loads compared to solid forming processes. Currently, components that are formed by liquid forging are usually casting alloys of aluminum. This paper investigates the suitability of liquid forging a wrought aluminum alloy Al-6061 and the mechanical properties after forming. The proper handling of the Al-6061 alloy in its molten state is important in minimizing oxidation of its alloying elements. By maintaining the correct alloying composition of Al-6061 after liquid forging, these Al-6061 samples can subsequently undergo a suitable heat treatment process to significantly improve their yield strengths. Results show that the yield strengths of these liquid forged Al-6061 samples can be increased from about 90MPa, when they are in the as-liquid forged state, to about 275MPa after heat treatment. This improved yield strength is comparable to that of Al-6061 samples obtained by solid forming processes. As such, the liquid forging process here has been shown to be capable of forming wrought aluminum alloy components that has the potential for structural applications.


2016 ◽  
Vol 25 (3) ◽  
pp. 1228-1236 ◽  
Author(s):  
S. D. Ji ◽  
X. C. Meng ◽  
Z. W. Li ◽  
L. Ma ◽  
S. S. Gao

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