Failure detection and isolation in robotic manipulators using joint torque sensors

Robotica ◽  
2009 ◽  
Vol 28 (4) ◽  
pp. 549-561 ◽  
Author(s):  
Mehrzad Namvar ◽  
Farhad Aghili

SUMMARYReliability of any model-based failure detection and isolation (FDI) method depends on the amount of uncertainty in a system model. Recently, it has been shown that the use of joint torque sensing results in a simplified manipulator model that excludes hardly identifiable link dynamics and other nonlinearities such as friction, backlash, and flexibilities. In this paper, we show that the application of the simplified model in a fault detection algorithm increases reliability of fault monitoring system against modeling uncertainty. The proposed FDI filter is based on a smooth velocity observer of degree 2n where n stands for the number of manipulator joints. No velocity measurement and assumptions on smoothness of faults are used in the fault detection process. The paper focuses on actuator faults and investigates the effect of torque sensor noise on threshold selection. The FDI filter is further improved to become robust against an unknown bias in torque sensor reading. The effect of position sensor noise together with position sensor faults are also investigated. Simulation example on a 6-degrees of freedom manipulator is carried out to illustrate the performance of the proposed FDI method.

2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Zhijun Wang ◽  
Lu Liu ◽  
Wenkai Yan ◽  
Jing He ◽  
Bingyan Cui ◽  
...  

The collision detection algorithm of the robot body previously needed to rely on the surface geometry information of the colliding object and no deformation was allowed during the collision process. To solve this problem, a new robot body collision detection algorithm that uses the force information of the six-axis force/torque sensor at the base to self-constrain is proposed which does not rely on the geometric information of the colliding object surface, and the deformation also allows deformation during the collision. In terms of sensor data preprocessing, a gravity and dynamic force compensation algorithm for the six-axis force/torque sensor at the base is proposed to ensure that the reading of the six-axis force/torque sensor at the base always maintains the value of 0 when the robot is working. Then, the robot is considered to have collided with the outside world when the sensor reading exceeds the set threshold. And a precision factor is proposed to analyze the influence of force and collision distance on the accuracy of the algorithm. Finally, the new algorithm proposed in this paper is compared with the traditional algorithm that relies on the geometric information of the colliding body surface. The experimental results indicate that the accuracy of the collision point detection algorithm proposed in this paper is close to that of the traditional method, but it does not need to rely on the geometric information of the collision body surface, and there is no requirement for whether there is deformation during the contact process. It can be concluded that the collision distance is the most important factor affecting the accuracy of the algorithm, followed by the conclusion of the magnitude of the collision force through the calculation of the precision factor. The results show that this method can effectively detect the collision point of the machine body, and the maximum error at the farthest point of the robot is 8.712%, which lays a certain foundation for the subsequent research on human-machine collaboration in small collaborative robots.


2020 ◽  
Vol 17 (1) ◽  
pp. 1
Author(s):  
Nurmalessa Muhammad ◽  
Nor Zaini Ikrom Zakaria ◽  
Sulaiman Shaari ◽  
Ahmad Maliki Omar

The failure detection in a grid-connected photovoltaic (PV) system has become an important aspect of solving the issue of the reduced energy output in the PV system. One of the methods in detecting failure is by using the threshold-based method to compute the ratio of actual and predicted DC array current and DC string voltage value. This value will be applied in the failure detection algorithm by using power loss analysis and may reduce the time, cost and labour needed to measure the quality of the energy output of the PV system. This study presented the threshold value of DC array current and DC string voltage to be implemented in the algorithm of fault detection in grid-connected photovoltaic (PV) system under the Malaysian climate. Data from the PV system located at Green Energy Research Center (GERC) was recorded in 12 months interval using the monocrystalline PV modules. The actual data was recorded using five minutes interval for 30 consecutive days. The prediction of the data was calculated using the mathematical method. The threshold value was determined from the ratio between actual and predicted data. The results show that the DC array current threshold value, σ is 0.9816. While, DC string voltage threshold value, λ is 0.9261. The proposed value may be beneficial for the determination of threshold value for regions with the tropical climate.


Author(s):  
Everton Machado ◽  
Alexsandro Santos Silveira ◽  
Alexandre Trofino ◽  
claudio melo

Author(s):  
Rahid Zaman ◽  
Yujiang Xiang ◽  
Jazmin Cruz ◽  
James Yang

In this study, the three-dimensional (3D) asymmetric maximum weight lifting is predicted using an inverse-dynamics-based optimization method considering dynamic joint torque limits. The dynamic joint torque limits are functions of joint angles and angular velocities, and imposed on the hip, knee, ankle, wrist, elbow, shoulder, and lumbar spine joints. The 3D model has 40 degrees of freedom (DOFs) including 34 physical revolute joints and 6 global joints. A multi-objective optimization (MOO) problem is solved by simultaneously maximizing box weight and minimizing the sum of joint torque squares. A total of 12 male subjects were recruited to conduct maximum weight box lifting using squat-lifting strategy. Finally, the predicted lifting motion, ground reaction forces, and maximum lifting weight are validated with the experimental data. The prediction results agree well with the experimental data and the model’s predictive capability is demonstrated. This is the first study that uses MOO to predict maximum lifting weight and 3D asymmetric lifting motion while considering dynamic joint torque limits. The proposed method has the potential to prevent individuals’ risk of injury for lifting.


2011 ◽  
Vol 200 (1) ◽  
pp. 47-53 ◽  
Author(s):  
Sabine Scheibe ◽  
Mario M. Dorostkar ◽  
Christian Seebacher ◽  
Rainer Uhl ◽  
Frank Lison ◽  
...  

2015 ◽  
Vol 35 (4) ◽  
pp. 341-347 ◽  
Author(s):  
E. Rouhani ◽  
M. J. Nategh

Purpose – The purpose of this paper is to study the workspace and dexterity of a microhexapod which is a 6-degrees of freedom (DOF) parallel compliant manipulator, and also to investigate its dimensional synthesis to maximize the workspace and the global dexterity index at the same time. Microassembly is so essential in the current industry for manufacturing complicated structures. Most of the micromanipulators suffer from their restricted workspace because of using flexure joints compared to the conventional ones. In addition, the controllability of micromanipulators inside the whole workspace is very vital. Thus, it is very important to select the design parameters in a way that not only maximize the workspace but also its global dexterity index. Design/methodology/approach – Microassembly is so essential in the current industry for manufacturing complicated structures. Most of the micromanipulators suffer from their restricted workspace because of using flexure joints compared to the conventional ones. In addition, the controllability of micromanipulators inside the whole workspace is very vital. Thus, it is very important to select the design parameters in a way that not only maximize the workspace but also its global dexterity index. Findings – It has been shown that the proposed procedure for the workspace calculation can considerably speed the required calculations. The optimization results show that a converged-diverged configuration of pods and an increase in the difference between the moving and the stationary platforms’ radii cause the global dexterity index to increase and the workspace to decrease. Originality/value – The proposed algorithm for the workspace analysis is very important, especially when it is an objective function of an optimization problem based on the search method. In addition, using screw theory can simply construct the homogeneous Jacobian matrix. The proposed methodology can be used for any other micromanipulator.


Soil Research ◽  
2002 ◽  
Vol 40 (8) ◽  
pp. 1399 ◽  
Author(s):  
B. L. Henderson ◽  
E. N. Bui

A new pH water to pH CaCl2 calibration curve was derived from data pooled from 2 National Land and Water Resources Audit projects. A total of 70465 observations with both pH in water and pH in CaCl2 were available for statistical analysis. An additive model for pH in CaCl2 was fitted from a smooth function of pH in water created by a smoothing spline with 6 degrees of freedom. This model appeared stable outside the range of the data and performed well (R2 = 96.2, s = 0.24). The additive model for conversion of pHw to pHCa is sigmoidal over the range of pH 2.5 to 10.5 and is similar in shape to earlier models. Using this new model, a look-up table for converting pHw to pHCa was created.


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