Carbon-supported gas-cleaning catalysts enable syn gas methanation at atmospheric pressure

2015 ◽  
Vol 5 (1) ◽  
pp. 515-524 ◽  
Author(s):  
Meherzad F. Variava ◽  
Tamara L. Church ◽  
Nikan Noorbehesht ◽  
Andrew T. Harris ◽  
Andrew I. Minett

Though feasible for CO methanations in gas-cleaning applications ([CO] < 1%), carbon-nanotube-supported catalysts have never been implemented for the production of synthetic natural gas.

Energies ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 8131
Author(s):  
Philipp Wolf-Zoellner ◽  
Ana Roza Medved ◽  
Markus Lehner ◽  
Nina Kieberger ◽  
Katharina Rechberger

The by-product gases from the blast furnace and converter of an integrated steelworks highly contribute to today’s global CO2 emissions. Therefore, the steel industry is working on solutions to utilise these gases as a carbon source for product synthesis in order to reduce the amount of CO2 that is released into the environment. One possibility is the conversion of CO2 and CO to synthetic natural gas through methanation. This process is currently extensively researched, as the synthetic natural gas can be directly utilised in the integrated steelworks again, substituting for natural gas. This work addresses the in situ methanation of real steelworks gases in a lab-scaled, three-stage reactor setup, whereby the by-product gases are directly bottled at an integrated steel plant during normal operation, and are not further treated, i.e., by a CO2 separation step. Therefore, high shares of nitrogen are present in the feed gas for the methanation. Furthermore, due to the catalyst poisons present in the only pre-cleaned steelworks gases, an additional gas-cleaning step based on CuO-coated activated carbon is implemented to prevent an instant catalyst deactivation. Results show that, with the filter included, the steady state methanation of real blast furnace and converter gases can be performed without any noticeable deactivation in the catalyst performance.


Catalysts ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 105
Author(s):  
Tae Young Kim ◽  
Seong Bin Jo ◽  
Jin Hyeok Woo ◽  
Jong Heon Lee ◽  
Ragupathy Dhanusuraman ◽  
...  

Co–Fe–Al catalysts prepared using coprecipitation at laboratory scale were investigated and extended to pilot scale for high-calorific synthetic natural gas. The Co–Fe–Al catalysts with different metal loadings were analyzed using BET, XRD, H2-TPR, and FT-IR. An increase in the metal loading of the Co–Fe–Al catalysts showed low spinel phase ratio, leading to an improvement in reducibility. Among the catalysts, 40CFAl catalyst prepared at laboratory scale afforded the highest C2–C4 hydrocarbon time yield, and this catalyst was successfully reproduced at the pilot scale. The pelletized catalyst prepared at pilot scale showed high CO conversion (87.6%), high light hydrocarbon selectivity (CH4 59.3% and C2–C4 18.8%), and low byproduct amounts (C5+: 4.1% and CO2: 17.8%) under optimum conditions (space velocity: 4000 mL/g/h, 350 °C, and 20 bar).


Author(s):  
Radwa A. El-Salamony ◽  
Sara A. El-Sharaky ◽  
Seham A. Al-Temtamy ◽  
Ahmed M. Al-Sabagh ◽  
Hamada M. Killa

Abstract Recently, because of the increasing demand for natural gas and the reduction of greenhouse gases, interests have focused on producing synthetic natural gas (SNG), which is suggested as an important future energy carrier. Hydrogenation of CO2, the so-called methanation reaction, is a suitable technique for the fixation of CO2. Nickel supported on yttrium oxide and promoted with cobalt were prepared by the wet-impregnation method respectively and characterized using SBET, XRD, FTIR, XPS, TPR, and HRTEM/EDX. CO2 hydrogenation over the Ni/Y2O3 catalyst was examined and compared with Co–Ni/Y2O3 catalysts, Co% = 10 and 15 wt/wt. The catalytic test was conducted with the use of a fixed-bed reactor under atmospheric pressure. The catalytic performance temperature was 350 °C with a supply of H2:CO2 molar ratio of 4 and a total flow rate of 200 mL/min. The CH4 yield was reached 67%, and CO2 conversion extended 48.5% with CO traces over 10Co–Ni/Y2O3 catalyst. This encourages the direct methanation reaction mechanism. However, the reaction mechanism over Ni/Y2O3 catalyst shows different behaviors rather than that over bi-metal catalysts, whereas the steam reforming of methane reaction was arisen associated with methane consumption besides increase in H2 and CO formation; at the same temperature reaction.


Catalysts ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 697
Author(s):  
Tae-Young Kim ◽  
Seongbin Jo ◽  
Yeji Lee ◽  
Suk-Hwan Kang ◽  
Joon-Woo Kim ◽  
...  

Fe-Ni and Co-Fe-Ni catalysts were prepared by the wet impregnation method for the production of high-calorific synthetic natural gas. The influence of Ni addition to Fe and Co-Fe catalyst structure and catalytic performance was investigated. The results show that the increasing of Ni amount in Fe-Ni and Co-Fe-Ni catalysts increased the formation of Ni-Fe alloy. In addition, the addition of nickel to the Fe and Co-Fe catalysts could promote the dispersion of metal and decrease the reduction temperature. Consequently, the Fe-Ni and Co-Fe-Ni catalysts exhibited higher CO conversion compared to Fe and Co-Fe catalysts. A higher Ni amount in the catalysts could increase C1–C4 hydrocarbon production and reduce the byproducts (C5+ and CO2). Among the catalysts, the 5Co-15Fe-5Ni/γ-Al2O3 catalyst affords a high light hydrocarbon yield (51.7% CH4 and 21.8% C2–C4) with a low byproduct yield (14.1% C5+ and 12.1% CO2).


Author(s):  
Jose Antonio Medrano ◽  
Margot Anabell Llosa-Tanco ◽  
David Alfredo Pacheco Tanaka ◽  
Fausto Gallucci

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