Using a real time mini-computer for production control

1978 ◽  
Vol 57 (11) ◽  
pp. 37 ◽  
Keyword(s):  
Real Time ◽  
Production Control

Identification of L. casei and L. rhamnosus in the dairy products using Real-Time PCR assay

2015 ◽  
Vol 4 (5) ◽  
pp. 222-225
Author(s):  
K. G. Li ◽  
G. P. Pogossian ◽  
A. K. Moldagulova ◽  
E. E. Bekenova ◽  
A. Abdikadirova ◽  
...  
Keyword(s):  
Real Time ◽  
Real Time Pcr ◽  
Dairy Products ◽  
Production Control ◽  
High Efficiency ◽  
High Specificity ◽  
Industrial Test ◽  
Fermented Dairy Products ◽  
Species Specific ◽  
Fermented Dairy

  Lactobacilli are essential and important biological objects used in food pro-duction and medicine. One of the sufficient problems is fast, reliable and highly specific identification of lactobacilli in the scientific research and cur-rent production control. We represent two species-specific real-time PCR in the present study to discriminate L. rhamnosus and L. casei basing on the unique peptidoglycan-hydrolase genes p40 and p75 respectively. PCR pri-mers and probes were designed to provide high specificity discrimination via high temperature of PCR annealing stage. High efficiency of the reactions is provided by the size of amplified DNA fragments minimization. Reliable re-producibility of the target sequences amplification and fluorescence detec-tion provide a basis for the future creation of industrial test-systems for op-erational control in the production of fermented dairy products.

Die synchrone Produktion*/Synchronous manufacturing - An approach for semi-autonomous production planning and control and human-based decision support

2015 ◽  
Vol 105 (04) ◽  
pp. 204-208
Author(s):  
D. Kreimeier ◽  
E. Müller ◽  
F. Morlock ◽  
D. Jentsch ◽  
H. Unger ◽  
...  
Keyword(s):  
Decision Support ◽  
Real Time ◽  
Production Planning ◽  
Data Exchange ◽  
Production Control ◽  
Production Planning And Control ◽  
Planning And Control ◽  
Manufacturing Execution Systems ◽  
And Control ◽  
Manufacturing Execution

Kurzfristige sowie ungeplante Änderungen – wie Auftragsschwankungen, Maschinenausfälle oder Krankheitstage der Mitarbeiter – beeinflussen die Produktionsplanung und -steuerung (PPS) von Industriefirmen. Trends wie Globalisierung und erhöhter Marktdruck verstärken diese Probleme. Zur Komplexitätsbewältigung bei der Entscheidungsfindung zur Fertigungssteuerung kommen in der Produktion Werkzeuge der „Digitalen Fabrik“, beispielsweise Simulationsprogramme, oder IT (Informationstechnologie)-Lösungen, wie Manufacturing Execution Systems (MES), zum Einsatz. Eine Verknüpfung dieser Bereiche würde einen echtzeitfähigen Datenaustausch erlauben, der wiederum eine echtzeitfähige Entscheidungsunterstützung bietet. Der Fachbeitrag stellt hierfür einen Lösungsansatz vor.   Sudden and unsystematic changes, such as fluctuations in order flow, machine failures, or employee sick days affect the Production Planning and Control (PPC) activities of industrial companies. Trends like globalization and increased market pressure intensify these problems. To master the complexity of decision-making in production control, tools of the digital factory (e.g. simulation systems) or IT systems (e.g. Manufacturing Execution Systems (MES)) are applied in manufacturing. Combining these areas would enable real-time capable data exchange which, in turn, provides real-time capable decision support. This article presents an approach for solving this problem.

scholarly journals Realtime production scheduling and control systems in smart industry

Impact ◽  
2020 ◽  
Vol 2020 (8) ◽  
pp. 60-61
Author(s):  
Wei Weng
Keyword(s):  
Control Systems ◽  
Real Time ◽  
Production Scheduling ◽  
Production Control ◽  
Optimal Solution ◽  
Scheduling Problem ◽  
Optimal Solutions ◽  
Scheduling Problems ◽  
Smart Industry ◽  
And Control

For a production system, 'scheduling' aims to find out which machine/worker processes which job at what time to produce the best result for user-set objectives, such as minimising the total cost. Finding the optimal solution to a large scheduling problem, however, is extremely time consuming due to the high complexity. To reduce this time to one instance, Dr Wei Weng, from the Institute of Liberal Arts and Science, Kanazawa University in Japan, is leading research projects on developing online scheduling and control systems that provide near-optimal solutions in real time, even for large production systems. In her system, a large scheduling problem will be solved as distributed small problems and information of jobs and machines is collected online to provide results instantly. This will bring two big changes: 1. Large scheduling problems, for which it tends to take days to reach the optimal solution, will be solved instantly by reaching near-optimal solutions; 2. Rescheduling, which is still difficult to be made in real time by optimization algorithms, will be completed instantly in case some urgent jobs arrive or some scheduled jobs need to be changed or cancelled during production. The projects have great potential in raising efficiency of scheduling and production control in future smart industry and enabling achieving lower costs, higher productivity and better customer service.

Artificial Intelligence and Data Analytics for Virtual Flow Metering

2021 ◽  
Author(s):  
Anton Gryzlov ◽  
Liliya Mironova ◽  
Sergey Safonov ◽  
Muhammad Arsalan
Keyword(s):  
Machine Learning ◽  
Multiphase Flow ◽  
Real Time ◽  
Production Control ◽  
Measurement Data ◽  
Sufficient Accuracy ◽  
Operating Conditions ◽  
Machine Learning Techniques ◽  
Flow Metering ◽  
Oil Gas

Abstract Modern challenges in reservoir management have recently faced new opportunities in production control and optimization strategies. These strategies in turn rely on the availability of monitoring equipment, which is used to obtain production rates in real-time with sufficient accuracy. In particular, a multiphase flow meter is a device for measuring the individual rates of oil, gas and water from a well in real-time without separating fluid phases. Currently, there are several technologies available on the market but multiphase flow meters generally incapable to handle all ranges of operating conditions with satisfactory accuracy in addition to being expensive to maintain. Virtual Flow Metering (VFM) is a mathematical technique for the indirect estimation of oil, gas and water flowrates produced from a well. This method uses more readily available data from conventional sensors, such as downhole pressure and temperature gauges, and calculates the multiphase rates by combining physical multiphase models, various measurement data and an optimization algorithm. In this work, a brief overview of the virtual metering methods is presented, which is followed by the application of several advanced machine-learning techniques for a specific case of multiphase production monitoring in a highly dynamic wellbore. The predictive capabilities of different types of machine learning instruments are explored using a model simulated production data. Also, the effect of measurement noise on the quality of estimates is considered. The presented results demonstrate that the data-driven methods are very capable to predict multiphase flow rates with sufficient accuracy and can be considered as a back-up solution for a conventional multiphase meter.

Production events graphical deduction model enabled real-time production control system for smart job shop

2017 ◽  
Vol 232 (16) ◽  
pp. 2803-2820 ◽  
Author(s):  
Chuang Wang ◽  
Pingyu Jiang ◽  
Tiantian Lu
Keyword(s):  
Control System ◽  
Real Time ◽  
Production Control ◽  
Job Shop ◽  
Material Flows ◽  
Time Production ◽  
Production Control System ◽  
Work In Process ◽  
Control Procedures ◽  
Manufacturing Resources

Under industry 4.0, the production control system of smart job shop should be able to real-time respond to various production events and effectively coordinate different kinds of manufacturing resources in good order according to their material flows. Production events enabled real-time production control system is good at responsibility and flexibility. Internet of things (IoT) can provide enormous real-time production events, which represent the change of material flows. However, some of production events seriously interfere with production control procedures. They sharply restrict the real-time capability of production control system. Thus, it is imperative that an efficient realization method of production control system, which is enabled by useful production events. Additionally, the control system should satisfy production control procedures visibility. For solving the problems, a production events graphical deduction model enabled real-time production control system for smart job shop is proposed in this article. Firstly, the manufacturing resources are divided into work in process related, operator-related, cutting tool-related, fixture tool-related, and measuring tool-related. And the material flows of different manufacturing resources in IoT-enabled smart job shop are described in detail. Secondly, the graphical deduction model of production event is put forward. Based on the model, the material flows of manufacturing resources in a process are segmented into several stages according to different production events. And then, the cooperation model of manufacturing resources is established by using the time and logical relationships between production events. Thirdly, the control model in a process is drawn from the cooperation model. Next, the entire control procedure of work in process production in IoT-enabled smart job shop is proposed. Finally, a small-scale IoT-enabled manufacturing system is used to verify the feasibility of the proposed model and methods.

scholarly journals SOFTWARE AND HARDWARE AUTOMATED SYSTEM OF CASTS DEFECTS NON-DESTRUCTIVE MONITORING

2019 ◽  
Vol 62 (2) ◽  
pp. 134-140 ◽  
Author(s):  
S. V. Knyazev ◽  
D. V. Skopich ◽  
E. A. Fat’yanova ◽  
A. A. Usol’tsev ◽  
A. I. Kutsenko
Keyword(s):  
Control System ◽  
Product Quality ◽  
Real Time ◽  
Production Control ◽  
Distributed Database ◽  
Data Block ◽  
Automated System ◽  
Quality Analysis ◽  
Technological Processes

Introduction of the “Automated system for operational control of casts production (OCCP AS)” makes the basis of an integrated automated production control system (APCS). It performs three main tasks: control and recording (production, products, materials, etc.), improving quality of casts and operational management of technological processes. Solution of these tasks was accomplished through automating data collection in real time for all production operations, recording material flows, creating operational communication channels, as well as centralized collection, processing and representation of data by the process information server. The next step in building an effective automated control system is to stabilize product quality in changing external conditions, for example, quality of materials, and to optimize production (technology change in order to reduce costs for constant or higher product quality). The second stage is based on mathematical processing and analysis of data coming from OCCP AS, it allows to determine optimal ranges of parameters of technological processes  – “Automated system for optimization and analysis of production progress (OAPP AS)”. OAPP AS consists of two subsystems: quality analysis and technology management. The first solves the problem of data analysis and modeling, the second – calculation of real-time optimal process parameters and real time prediction. The stages tasks compete for access to different hardware resources. The most critical parameter for OCCP AS is performance of server disk arrays, for OAPP AS it is processor performance. In either case, system scaling is effectively solved by parallelizing operations across different servers, forming a cluster, and across different processors (cores) on the same server. To process defect images and to obtain cause-and-effect characteristics, you can use OpenCV software package, which is an open source computer vision library. In course of processing, Sobel operator, Gauss filter and binarization were used. They are based on processing pixels using matrices. Operations on pixels are independent and can be performed in parallel. The task of clustering is reduced to definition of an expert method or using various mathematical algorithms for defects belonging to a specific cluster (data block) through a set of values of dependent factors. Thus, data blocks are formed by the criterion of the defect cause. Calculation of a data block to which a product defect belongs can be very resource-intensive operation. To increase efficiency of image recognition systems and parallelization ofsearch operations, it makes sense to place data clusters on different servers. As a result, there is a need for a distributed database. This is a special class of DBMS, which requires appropriate software. Generation of OAPPAS based on a multi-node cluster with ApacheCassandra DBMS installed and using Nvidia video cards supporting CUDA technology on each node will be the cheapest and most effective solution. Video card is selected based on required number of graphics processors on the node.

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