Numerical simulation of fine blanking process using fully coupled advanced constitutive equations with ductile damage

2013 ◽  
Author(s):  
C. Labergere ◽  
K. Saanouni ◽  
S. Benafia ◽  
J. Galmiche ◽  
H. Sulaiman
Keyword(s):  
Numerical Simulation ◽  
Constitutive Equations ◽  
Ductile Damage ◽  
Fine Blanking ◽  
Blanking Process ◽  
Fully Coupled

Modelling and numerical simulation of thick sheet double slitting process using continuum damage mechanics

2014 ◽  
Vol 23 (8) ◽  
pp. 1150-1167 ◽  
Author(s):  
Yosr Ghozzi ◽  
Carl Labergere ◽  
Khemais Saanouni ◽  
Anthony Parrico
Keyword(s):  
Numerical Simulation ◽  
Constitutive Equations ◽  
Damage Mechanics ◽  
Continuum Damage Mechanics ◽  
Thick Sheet ◽  
Technological Parameters ◽  
Strongly Coupled ◽  
Mixed Hardening ◽  
Elasto Plasticity ◽  
Fully Coupled

This work concerns the modelling and numerical simulation of specific thick sheet cutting process using advanced constitutive equations accounting for elasto-plasticity with mixed hardening fully coupled with isotropic ductile damage. First, the complex kinematics of the different tools is modelled with specific boundary conditions. Second, the fully and strongly coupled constitutive equations are summarized and the associated numerical aspects are shortly presented. An inverse material identification procedure is used to determine the convenient values of the material parameters. Finally, the double slitting process is numerically simulated and the influence of the main technological parameters studied focusing on the cutting forces.

Numerical Simulation and Parameter Optimization of Cam’s Fine Blanking Process

2011 ◽  
Vol 396-398 ◽  
pp. 134-139
Author(s):  
An Long ◽  
Rui Ge ◽  
Yi Sheng Zhang ◽  
Li Bo Pan
Keyword(s):  
Numerical Simulation ◽  
Simulation Model ◽  
Parameter Optimization ◽  
Processing Parameters ◽  
Forming Process ◽  
Fine Blanking ◽  
3D Software ◽  
Blanking Process ◽  
Deform 3D

To conclude the mechanics of fine blanking, the numerical simulation model of a cam’s fine blanking process was established, the forming process was simulated by DEFORM-3D software, the deform principle was summarized. Then the effect of three key processing parameters such as gap between punch and die, pressure-pad-force/counter force, serrated ring postion to fine blanking quality were researched, optimized parameters in fine blanking were gained.

Numerical simulation of easy opening lids for food cans using fully coupled advanced constitutives equations with ductile damage

2008 ◽  
Vol 1 (S1) ◽  
pp. 149-152
Author(s):  
C. Labergere ◽  
C. Dubois ◽  
K. Saanouni ◽  
O. Beigneux ◽  
J. J. Li
Keyword(s):  
Numerical Simulation ◽  
Ductile Damage ◽  
Fully Coupled

Numerical Simulation of the Fine Blanking Process of Sheet Titanium

2011 ◽  
Vol 56 (2) ◽  
Author(s):  
J. Adamus ◽  
P. Lacki ◽  
W. Więckowski
Keyword(s):  
Numerical Simulation ◽  
Fine Blanking ◽  
Blanking Process

Enhanced CDM model accounting of stress triaxiality and Lode angle for ductile damage prediction in metal forming

2020 ◽  
pp. 105678952095804
Author(s):  
Kai Zhang ◽  
Houssem Badreddine ◽  
Naila Hfaiedh ◽  
Khemais Saanouni ◽  
Jianlin Liu
Keyword(s):  
Constitutive Equations ◽  
Damage Model ◽  
Stress Triaxiality ◽  
Ductile Damage ◽  
Irreversible Processes ◽  
State Variables ◽  
Damage Prediction ◽  
Proposed Model ◽  
Lode Angle ◽  
Fully Coupled

This paper deals with the prediction of ductile damage based on CDM approach fully coupled with advanced elastoplastic constitutive equations. This fully coupled damage model is developed based on the total energy equivalence assumption under the thermodynamics of irreversible processes framework with state variables. In this model, the damage evolution is enhanced by accounting for both stress triaxiality and Lode angle. The proposed constitutive equations are implemented into Finite Element (FE) code ABAQUS/Explicit through a user material subroutine (VUMAT). The material parameters are determined by the hybrid experimental-numerical method using various tensile and shear tests. Validation of the proposed model has been done using different tests of two aluminum alloys (Al6061-T6 and Al6014-T4). Through comparisons of numerical simulations with experimental results for different loading paths, the predictive capabilities of the proposed model have been shown. The model is found to be able to capture the initiation as well as propagation of macro-crack in sheet and bulk metals during their forming processes.

3D Numerical Simulation and Optimization of Processing Parameters in Fine Blanking of Back Plate of Brake

2011 ◽  
Vol 291-294 ◽  
pp. 440-443 ◽  
Author(s):  
Chun Dong Zhu ◽  
Fu Tao Li ◽  
Zhi Qiang Gu
Keyword(s):  
Numerical Simulation ◽  
Hydrostatic Stress ◽  
Equivalent Stress ◽  
Processing Parameters ◽  
Fine Blanking ◽  
Simulation And Optimization ◽  
Finite Element Software ◽  
2D Simulation ◽  
Back Plate ◽  
Blanking Process

Due to the limitation of 2D simulation in fine blanking, finite element software DEFORM-3D was used to simulate the 3D model of Back Plate. In this article the Normalized Cockroft&Latham fracture criterion was chosen to simulate the blanking process. The distribution and developing trend of the hydrostatic stress, equivalent stress in the fine blanking process are predicted. When the die radii are between 0.4mm and 0.6mm, burnished surface improves. It shows that the ideal blanking clearance value is 0.6% of the material thickness. The results indicate that FE numerical simulation could effectively optimize fine blanking process and offer basis for quality improvement.

Numerical simulation of sheet metal blanking based on fully coupled elastoplasticity-damage constitutive equations accounting for yield surface distortion-induced anisotropy

2016 ◽  
Vol 26 (7) ◽  
pp. 1061-1079 ◽  
Author(s):  
Zhenming Yue ◽  
Houssem Badreddine ◽  
Khemais Saanouni ◽  
Xincun Zhuang ◽  
Jun Gao
Keyword(s):  
Numerical Simulation ◽  
Sheet Metal ◽  
Yield Surface ◽  
Kinematic Hardening ◽  
Induced Anisotropy ◽  
Surface Distortion ◽  
Edge Quality ◽  
Blanking Process ◽  
Fully Coupled ◽  
Yield Surface Distortion

This paper deals with the numerical simulation of sheet metal blanking process based on fully coupled elastoplastic model accounting for the induced anisotropies due to the kinematic hardening and the yield surface distortion. The yield surface distortion is assumed to be controlled by the kinematic hardening leading additional extra hardening which enhances the predictive capabilities of the model. Series of finite element-based numerical simulations of blanking process with four kinds of assumed distortional hardening parameters have been conducted. Through the comparison between the experimentally observed responses and the numerically predicted ones with and without the yield surface distortion effect, the significance of the yield surface distortion-induced anisotropy on the estimation of the blanking edge quality has been investigated.

Advances in Virtual Metal Forming Including the Ductile Damage Occurrence: Application to 3D Sheet Metal Deep Drawing

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
K. Saanouni ◽  
H. Badreddine ◽  
M. Ajmal
Keyword(s):  
Sheet Metal ◽  
Constitutive Equations ◽  
Deep Drawing ◽  
Metal Forming ◽  
Ductile Damage ◽  
Classical Dynamic ◽  
Damage Initiation ◽  
Integration Schemes ◽  
Local Integration ◽  
Fully Coupled

An advanced numerical methodology to simulate virtually any sheet or bulk metal forming including various kinds of initial and induced anisotropies fully coupled to the isotropic ductile damage is presented. First, the fully coupled anisotropic constitutive equations in the framework of continuum damage mechanics under large plastic deformation are presented. Special care is paid to the strong coupling between the main mechanical fields such as elastoplasticity, mixed nonlinear isotropic and kinematic hardenings, ductile isotropic damage, and contact with friction in the framework of nonassociative and non-normal formulation. The associated numerical aspects concerning both the local integration of the coupled constitutive equations as well as the (global) equilibrium integration schemes are presented. The local integration is outlined, thanks to the Newton iterative scheme applied to a reduced system of ordinary differential equations. For the global resolution of the equilibrium problem, the classical dynamic explicit (DE) scheme with an adaptive time step control is used. This fully coupled procedure is implemented into the general purpose finite element code for metal forming simulation, namely, ABAQUS/EXPLICIT. This gives a powerful numerical tool for virtual optimization of metal forming processes before their physical realization. This optimization with respect to the ductile damage occurrence can be made either to avoid the damage occurrence to have a nondamaged part as in forging, stamping, deep drawing, etc., or to favor the damage initiation and growth for some metal cutting processes as in blanking, guillotining, or machining by chip formation. Two 3D examples concerning the sheet metal forming are given in order to show the capability of the proposed methodology to predict the damage initiation and growth during metal forming processes.

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