Analysis of residual transverse stresses in a thick UD glass/polyester pultruded profile using hole drilling with strain gage and digital image correlation

2018 ◽  
Author(s):  
Onur Yuksel ◽  
Ismet Baran ◽  
Nuri Ersoy ◽  
Remko Akkerman
Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 314
Author(s):  
Miroslav Pástor ◽  
Martin Hagara ◽  
Ivan Virgala ◽  
Adam Kaľavský ◽  
Alžbeta Sapietová ◽  
...  

This paper presents a uniquely designed device combining the hole-drilling technique with two optical systems based on the PhotoStress and digital image correlation (DIC) method, where the digital image correlation system moves with the cutting tool. The authors aimed to verify whether the accuracy of the drilled hole according to ASTM E837-13a standard and the positioning accuracy of the device were sufficient to achieve accurate results. The experimental testing was performed on a thin specimen made from strain sensitive coating PS-1D, which allowed comparison of the results obtained by both methods. Although application of the PhotoStress method allows analysis of the strains at the edge of the cut hole, it requires a lot of experimenter’s practical skills to assess the results correctly. On the other hand, the DIC method allows digital processing of the measured data. However, the problem is not only to determine the data at the edge of the hole, the results also significantly depend on the smoothing levels used. The quantitative comparison of the results obtained was performed using finite element analysis.


2008 ◽  
Vol 13-14 ◽  
pp. 65-73 ◽  
Author(s):  
Jerry D. Lord ◽  
David Penn ◽  
P. Whitehead

The measurement of residual stress using the incremental hole drilling is well established, but the main limitations with the conventional strain gauge approach are the requirements for surface preparation, the need for accurate alignment and drilling, the restricted range of hole geometries commensurate with the specific gauge designs, and the limited range of strain data averaged over the footprint of the strain gauge grid. Recent attempts to extend the method have seen the application of full field optical techniques such as electronic speckle pattern interferometry and holographic interferometry for measuring the strain fields around the hole, but these methods are sensitive to vibration and this limits their practical use to controlled laboratory environments. There are significant potential benefits therefore of using a more robust technique based on Digital Image Correlation (DIC), and work is presented in this study on the development of the method for measuring surface displacements and strain fields generated during incremental hole drilling. Some of the practical issues associated with the technique development, including the optimization of applied patterns, the development of the optical system and integration with current hole drilling equipment are discussed, and although measurements are only presented for a single load case - the equi-biaxial stress state introduced during shot peening - the novel aspect of this work is the integration of DIC measurements with incremental drilling and an application of the Integral Method analysis to measure the variation of residual stress with depth. Validation data comparing results from conventional strain gauge data and FE models is also presented.


Author(s):  
Yaroslav Blikharskyy

The article presents the results of the experimental investigation of concrete prismsand determination of the Poisson's ratio using the method of digital image correlation (DIC). Toachieve the goals and objectives of the research, a concrete prism measuring 100x100x400 mm ofclass C50 / 60 was formed. The surface of the prism was cleaned and levelled to a smooth surfacewith a mechanical device and grinding stone. The surface of the prism is then cleaned with a solventto remove dust residues. After that, speckles were applied to determine the strain using the DICmethod. For determine the strain, by using digital image correlation, were used Two FlirGrasshopper 3 cameras with a Computar F25 / 2.8 lens and a Sigma 70-200 mm f2.8 APO EX DGHSM Macro II lens. Stains for image correlation were recorded at a speed of 250 ms. 2 LED lampswere used for lighting. Since the press is not able to record the load in time, to record the load useda camera at a speed of 50 frames/sec. The load was applied evenly at the same rate to the physicaldestruction of the test samples. As a result, the images were processed using VIC-2D software toobtain vertical and transverse strains. The advantage of the image correlation method is the abilityto obtain deformations and, accordingly, the stress of the full surface of the sample. Thus, if weanalyse the horizontal (transverse) stresses for a prism with a concrete strength of C50 / 60, it ispossible to see the appearance of internal cracks in the sample before it occurs outside, at a timewhen cracks cannot be visually fixed. As a result of work the technique of testing of concrete sampleswith use of digital correlation of the image is developed and presented. The Poisson's ratio from thebeginning of loading to the destruction of the sample was determined experimentally by the developedmethod.


2017 ◽  
Vol 742 ◽  
pp. 660-665 ◽  
Author(s):  
Thomas Rief ◽  
Joachim Hausmann ◽  
Nicole Motsch

In scope of the investigation of residual stresses the hole drilling method is an accepted method. The method is though not applicable for materials with high anisotropic behavior. Therefore a new algorithm is derived which allows the calculation of residual stresses in laminates made of unidirectional layers. Also the strain gauges deliver only strains on the areas where the strain gauges are applied. With the use of a high resolution imaging system and digital image correlation this area and the informational output can be widely improved. First, the derivation of the residual stress analysis algorithm is presented. For this an adequate finite element model, which is modeling the cooldown process as well as the drilling process, is set up and the surface strains are extracted. Based on this information an algorithm is derived and presented. Within the derivation a change of the layup, a possible change of the cooldown process and a variation of the drilling steps can be investigated. In consequence the input parameters of the algorithm can vary dependent on these factors. Second, the new optical testing setup with refinements to be able to measure the small deformations within micro-strains on the specimen’s surface is prepared and the concept presented. To solve the problem of casting shadows of the drill a special camera setup is being used.


Author(s):  
Szabolcs Szalai ◽  
Gábor Dogossy

This paper contains the relation between speckle pattern and Digital Image Correlation (DIC). The most important advance in experimental mechanics has been DIC since the strain gage. The deformation (strain) of an object can be visualized by DIC. Among all scientific fields, the DIC Technologies have seen a dynamic increase. The relationship between the paint and the sample - as the patterns mediate the deformation to the cameras - has been the most important technological issue. In this article the method developed for the detection of isolated particles in alloys is used to characterize the spots, which help the best speckle pattern has determined.


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