scholarly journals Non-destructive test inspection of gas metal arc welding products with clamp and heat sink treatment on low carbon steel

2020 ◽  
Vol 1700 ◽  
pp. 012003
Author(s):  
H Wibowo ◽  
S Karyono ◽  
T A Prasetya ◽  
BA Nugroho
2016 ◽  
Vol 705 ◽  
pp. 250-254 ◽  
Author(s):  
Yustiasih Purwaningrum ◽  
Triyono ◽  
M. Wirawan Pu ◽  
Fandi Alfarizi

The aimed of this research is to determine the feasibility and effect of the mixture of the shielding gas in the physical and mechanical properties. Low carbon steel LR grade A in a thickness 12 mm were joined in butt joint types using GMAW (Gas Metal Arc Welding) with groove’s gap 5 mm and groove angle’s 400 with variation of shielding gas composition. The composition of shielding gas that used were 100% Ar, 100 % CO2 and 50% Ar + 50 % CO2. The measured of mechanical properties with regard to strength, hardness and toughness using, tensile test, bending test, Vickers hardness Test, and Charpy impact test respectively. The physical properties examined with optical microscope. Results show that tensile strength of welding metals are higher than raw materials. Welds metal with mixing Ar + CO shielding gas has the highest tensile strength. Hardness of weld metals with the shielding gas 100% Ar, 100 % CO2 and 50% Ar + 50 % CO2 are 244.9; 209.4; and 209.4 VHN respectively. The temperature of Charpy test was varied to find the transition temperature of the materials. The temperature that used were –60°C, -40°C, -20°C, 0°C, 20°C , and room temperature. Weld metals with various shielding gas have similar trends of toughness flux that was corellated with the microstructure of weld .


2017 ◽  
Vol 62 (2) ◽  
pp. 947-954
Author(s):  
T. Mert ◽  
N. Gultekin ◽  
A. Karaaslan

AbstractLow carbon steel material and T-joints are frequently used in ship building and steel constructions. Advantages such as high deposition rates, high quality and smooth weld metals and easy automation make cored wires preferable in these industries. In this study, low carbon steel materials with web and flange thicknesses of 6 mm, 8 mm and 10 mm were welded with conventional GMAW and double channel shielding gas metal arc welding (DMAG) method to form double fillet T-joints using metal cored wire. The difference between these two methods were characterized by measurements of mean welding parameters, Vickers hardness profiles, weld bead and HAZ geometry of the joints and thermal camera temperature measurements. When weld bead and HAZ geometries are focused, it was seen filler metal molten area increased and base metal molten area decreased in DMAG of low carbon steel. When compared with traditional GMAW, finer and acicular structures in weld metal and more homogenous and smaller grains in HAZ are obtained with double channel shielding gas metal arc welding.


2015 ◽  
Vol 813-814 ◽  
pp. 486-490 ◽  
Author(s):  
Amandeep Singh ◽  
Neel Kanth Grover

Welding is basic part of the most modern assembly and manufacturing operations. Shielded metal Arc Welding process has hard facing and fabrication job application due to low cost electrode, increasing alloy transfer efficiency and low dilution with substrate without losing production capacity. SMAW electrode is coated with metal mixture called flux, which on decompose produce gases to restrict weld contamination, generating deoxidizers to disinfect the weld. The choice of electrode for SMAW lies on a number of factors, like weld material, welding direction and the preferred weld properties. The present paper investigate the microstructure and hardness properties of the Low carbon steel pipe welded using shielded metal arc welding with different electrode combinations.


Author(s):  
P. Senthilkumar

The effect of welding current on the tensile properties of low carbon steel welded joint was investigated in this research. In this work mild steel plates were joined by shielded metal arc welding process which is also known as manual metal arc welding used to examine optimum welding current. The welded samples were cut and machined to standard configurations for tensile tests. It was concluded that variation of current affect the tensile properties of the low carbon steel welded joint. As the current increases from 80A to 110A, the ultimate tensile strengths and yeild strength increases. The percentage elongation decreases with increase in welding current but increases at the welding current of 110A.


In this research work, an attempt has been made to formulate and investigate the effect of GMAW conditions on bead width during the cladding of low carbon steel pale using AISI 308H electrodes. The BoxBehnken design has been employed for the development of mathematical relationship. The voltage, current and wire diameter have been considered as cladding conditions. The variation of bead width with voltage and current have been found non linear while, the effect of wire diameter on bead width has been observed linear. On the other hand, the bead width continuously increases with increase in voltage, current and wire diameter.


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