scholarly journals Hydraulic performance numerical simulation of high specific speed mixed-flow pump based on quasi three-dimensional hydraulic design method

2013 ◽  
Vol 52 (3) ◽  
pp. 032012 ◽  
Author(s):  
Y X Zhang ◽  
M Su ◽  
H C Hou ◽  
P F Song
Author(s):  
Kosuke Ashihara ◽  
Akira Goto

An optimization approach for improving turbomachinery performance was proposed based on a three-dimensional inverse design method, a Computational Fluid Dynamics (CDF) and optimization algorithm. By combining the three-dimensional inverse design method and CFD predictions, the blade loading parameters which is the major inputs for the three-dimensional inverse design method were treated as design variables and the impeller performance predicted by CFD was treated as an objective function of the optimization problem. Firstly, to clarify the effects of optimization algorithm, mixed-flow pump impellers (Ns400), with a specific speed of 400 (m3/min,m,min−1) or 0.155 (non-dimensional), were optimized to improve the impeller efficiency by using several optimization algorithm. From these results, it was confirmed that turbomachinery optimization using the three-dimensional inverse design method is a multi-peak problem and it is essential to use exploratory techniques such as Simulated Annealing. Then, a mixed-flow pump impeller (Ns1350), with a specific speed of 1350 (m3/min,m,min−1) or 0.523 (non-dimensional), was optimized to improve the impeller efficiency with constraints for suction performance by Simulated Annealing. Reasonably high efficiency and high suction performance were confirmed by comparing the CFD results with those for the previous design which employed manual optimization.


Author(s):  
T K Saha ◽  
S Soundranayagam

Measurements of the three-dimensional flow field entering and leaving a mixed flow pump of non-dimensional specific speed k = 1.89 [ Ns = 100 r/min (metric)] are discussed as a function of flowrate. Flow reversal at inlet at reduced flows is seen to result in abnormally high total pressures in the casing region, but causes no noticeable discontinuities on the head-flow characteristics. Inlet prerotation is associated with the transport of angular momentum by the reversal eddy and begins with the initiation of flow reversal.


2001 ◽  
Vol 123 (2) ◽  
pp. 256-264 ◽  
Author(s):  
B. P. M. van Esch ◽  
N. P. Kruyt

The hydraulic performance of an industrial mixed-flow pump is analyzed using a three-dimensional potential flow model to compute the unsteady flow through the entire pump configuration. Subsequently, several additional models that use the potential flow results are employed to assess the losses. Computed head agrees well with experiments in the range 70 percent–130 percent BEP flow rate. Although the boundary layer displacement in the volute is substantial, its effect on global characteristics is negligible. Computations show that a truly unsteady analysis of the complete impeller and volute is necessary to compute even global performance characteristics; an analysis of an isolated impeller channel and volute with an averaging procedure at the interface is inadequate.


2011 ◽  
Vol 354-355 ◽  
pp. 669-673
Author(s):  
Xian Fang Wu ◽  
Hou Lin Liu ◽  
Ming Gao Tan ◽  
Hong Hui Li

The characteristics and research actuality on mixed flow pumps are introduced simplely. A mixed flow pump with volute as diffusion part is designed and its specific speed is 556.8. The axial velocity circulation and blade angle variety with linearity distribution are used to deisign the impeller. The fixed diffeuser between impeller and volute is deigned by arc airfoil.The cross sections of volute are all asymmetry. The commercial code FLUENT is applied to simulate the inner flow in the mixed flow pump and its energy characteristics are predicted according to the simulation results. The inner flow analysis indicates that the flow in the pump is good and the characteristic prediction shows that the pump performance can meet the design demand. The experiment test of the pump are done. When the blade angle is about 0°, the maximum efficiency of the pump is up to 85.76% and the actual efficiency at design point is about 3% higher than demand efficiency. The study fruits can instruct the hydraulic design of higher specific speed mixed flow pump with volute as diffusion part.


1998 ◽  
Vol 120 (4) ◽  
pp. 723-735 ◽  
Author(s):  
M. Zangeneh ◽  
A. Goto ◽  
H. Harada

In this paper, for the first time, a set of guidelines is presented for the systematic design of mixed flow and centrifugal compressors and pumps with suppressed secondary flows and a uniform exit flow field. The paper describes the shape of the optimum pressure distribution for the suppression of secondary flows in the impeller with reference to classical secondary flow theory. The feasibility of achieving this pressure distribution is then demonstrated by deriving guidelines for the design specifications of a three-dimensional inverse design method, in which the blades are designed subject to a specified circulation distribution or 2πrVθ. The guidelines will define the optimum choice of the blade loading or ∂rVθ/∂m and the stacking condition for the blades. These guidelines are then used in the design of three different low specific speed centrifugal pump impellers and a high specific speed industrial centrifugal compressor impellers. The flows through all the designed impellers are computed numerically by a three-dimensional viscous code and the resulting flow field is compared to that obtained in the corresponding conventional impeller. The results show consistent suppression of secondary flows in all cases. The design guidelines are validated experimentally by comparing the performance of the inverse designed centrifugal compressor impeller with the corresponding conventional impeller. The overall performance of the stage with the inverse designed impeller with suppressed secondary flows was found to be 5 percent higher than the conventional impeller at the peak efficiency point. Exit flow traverse results at the impeller exit indicate a more uniform exit flow than that measured at the exit from the conventional impeller.


1996 ◽  
Vol 118 (3) ◽  
pp. 544-551 ◽  
Author(s):  
A. Goto ◽  
T. Takemura ◽  
M. Zangeneh

In Part 1 of this paper, a mixed-flow pump impeller was designed by a fully three-dimensional inverse design method, aimed at suppressing the secondary flows on the blade suction surface. In this part, the internal flow fields of the impeller are investigated experimentally, using flow visualization and phase-locked measurements of the impeller exit flow, in order to validate the effects of secondary flow suppression. The flow fields are compared with those of a conventional impeller, and it is confirmed that the secondary flows on the blade suction surface are well suppressed and the uniformity of the exit flow fields is improved substantially, in both circumferential and spanwise directions. The effects of tip clearance and the number of blades for the inverse designed impeller are also investigated experimentally and numerically.


1996 ◽  
Vol 118 (3) ◽  
pp. 536-543 ◽  
Author(s):  
M. Zangeneh ◽  
A. Goto ◽  
T. Takemura

This paper describes the design of the blade geometry of a medium specific speed mixed flow pump impeller by using a three-dimensional inverse design method in which the blade circulation (or rVθ) is specified. The design objective is the reduction of impeller exit flow nonuniformity by reducing the secondary flows on the blade suction surface. The paper describes in detail the aerodynamic criteria used for the suppression of secondary flows with reference to the loading distribution and blade stacking condition used in the design. The flow through the designed impeller is computed by Dawes’ viscous code, which indicates that the secondary flows are well suppressed on the suction surface. Comparison between the predicted exit flow field of the inverse designed impeller and a corresponding conventional impeller indicates that the suppression of secondary flows has resulted in substantial improvement in the exit flow field. Experimental comparison of the flow fields inside and at exit from the conventional and the inverse designed impeller is made in Part 2 of the paper.


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