scholarly journals Influence of tool rotational speed on the mechanical and microstructural properties of AISI 316 Austenitic stainless steel friction stir welded joints

2020 ◽  
Vol 6 (12) ◽  
pp. 1265d7
Author(s):  
Sundar raju G ◽  
K Sivakumar ◽  
S Ragu Nathan
2017 ◽  
Vol 79 (6) ◽  
Author(s):  
N. Ethiraj ◽  
T. Sivabalan ◽  
C. Vijaya Raghavan ◽  
Shubham Mourya

Friction stir welding (FSW) is solid state joining process with more advantages than that of fusion welding. Nylon -6 is one of the engineering plastics used widely in various industrial applications. The main aim of this research work is to investigate the effect of tool rotational speed and tool traversing speed on the mechanical and microstructural properties of the nylon-6 butt welded joints made by FSW. The FSW process was performed in a computer numerically controlled (CNC) vertical milling machine using a cylindrical tool with threaded pin made of heat treated high carbon high chromium (HCHCr) steel. The tensile testing and microscopic examinations were carried out to study the mechanical and microstructural properties of the welded joints. In visual inspection, it is observed that the excessive flashes are observed on either sides of the weld line in all cases. From the results, it is observed that the maximum tensile properties are achieved in a joint made which is approximately 18% and 26% of the parent material’s ultimate tensile strength (UTS) and yield strength (YS) respectively with the tool rotational speed 1200 rpm and the tool traversing speed of 30 mm/min within the experimented process parameters. Overall, the tensile properties of the welded joints made using the experimented process parameters are very much lower than the parent material.


2015 ◽  
Vol 787 ◽  
pp. 381-385 ◽  
Author(s):  
S. Shashi Kumar ◽  
N. Murugan ◽  
K.K. Ramachandran

The aim of the present study is to investigate on mechanical and microstructural properties of Friction Stir Welded 316 L austenitic stainless steel. Defect free weld were produced at a tool rotational speed (N) of 600 rpm, transverse speed (V) of 45 mm/min, axial force (F) of 11 kN and tool tilt angle (T) of 1.50.Mechanical properties such as Ultimate Tensile strength (UTS), Percentage Elongation (PE), Impact Strength (IS) were evaluated on the welded specimen. Further,micro hardness and microstructural analysis were carried out the transverse direction to the welded specimen. No significance of HAZ in the welded joint with observation of sigma phase precipitation revealed by Groesbeck and Modified Mukrami reagent. Further,FESEM with Electron Dispersive Spectroscopy (EDS) were obtained at the stir zone to ensure constituent of alloying elements present and ensuring no secondary phases found in the stir zone.


2017 ◽  
Vol 62 (3) ◽  
pp. 1819-1825
Author(s):  
V.C. Sinha ◽  
S. Kundu ◽  
S. Chatterjee

AbstractIn the present study, the effect of tool rotational speed on microstructure and mechanical properties of friction stir welded joints between commercially pure copper and 6351 Al alloy was carried out in the range of tool rotational speeds of 300-900 rpm in steps of 150 rpm at 30 mm/minutes travel speed. Up to 450 rpm, the interface of the joints is free from intermetallics and Al4Cu9intermetallic has been observed at the stir zone. However, Al4Cu9intermetallic was observed both at the interface and the stir zone at 600 rpm. At 750 and 900 rpm tool rotational speed, the layers of AlCu, Al2Cu3and Al4Cu9intermetallics were observed at the interface and only Al4Cu9intermetallics has been observed in the stir zone. The maximum ultimate tensile strength of ~207 MPa and yield strength of ~168 MPa along with ~6.2% elongation at fracture of the joint have been obtained when processed at 450 rpm tool rotational speed.


2020 ◽  
Vol 62 (8) ◽  
pp. 793-802
Author(s):  
Şefika Kasman ◽  
Sertan Ozan

Abstract In the present study, AA 2024-T351 plates with a thickness of 6 mm were joined using the friction stir welding technique with three different tool rotational speeds and two different pin profiles. Microstructural features and mechanical properties of welded joints were investigated. The grains in recrystallized regions along the stir zone were observed to be almost with invariable sizes. The grain size was revealed to increase with the increase in tool rotational speed. The average grain size was observed to dramatically increase from 2.3 μm to 5.6 μm for welded joints produced with pentagonal shaped pin. All the welded joints were observed to contain defects; the presence of defects exhibited a negative effect on the tensile properties of the welded joint. Most of the defects were observed to localize at the root region of joints. The joint, welded with the tool rotational speed of 250 rpm using pentagonal shaped pin, exhibited ultimate tensile strength with a value of 365 MPa. The ultimate tensile strength of welded joints was found to be higher with the decrease in the tool rotational speed. The welding efficiency of joints was compared with the ultimate tensile strength of base metal; notably, welding efficiency values between 46 % and 80 % were achieved. Microstructural characterizations revealed that Al2Cu (θ phase), Al2CuMg (S phase), and AlCuFeMnSi, Al7Cu2Fe intermetallic particles were dispersed in the stir zone.


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