Enhanced heat transfer in a labyrinth channels with ribs of different shape

Author(s):  
Wei Du ◽  
Lei Luo ◽  
Songtao Wang ◽  
Jian Liu ◽  
Bengt Ake Sunden

Purpose The purpose of this study is to enhance the thermal performance in the labyrinth channel by different ribs shape. The labyrinth channel is a relatively new cooling structure to decrease the temperature near the trailing region of gas turbine. Design/methodology/approach Based on the geometric similarity, a simplified geometric model is used. The k − ω turbulence model is used to close the Navier–Stokes equations. Five rib shapes (one rectangular rib, two arched ribs and two trapezoid ribs) and five Reynolds numbers (10,000 to 50,000) are considered. The Nusselt number, flow structure and friction factor are analyzed. Findings Nusselt number is tightly related to the rib shape in the labyrinth channel. The different shapes of the ribs result in different horseshoe vortex and wake region. In general, the arched rib brings the highest Nusselt number and friction factor. The Nusselt number is increased by 15.8 per cent compared to that of trapezoidal ribs. High Nusselt number is accompanied by the high friction factor in a labyrinth channels. The friction factor is increased by 64.6 per cent compared to rectangular ribs. However, the rib shape has a minor effect on the overall thermal performance. Practical implications This study is useful to protect the trailing region of advanced gas turbine. Originality/value This paper presents the flow structure and heat transfer characteristics in a labyrinth channel with different rib shapes.

Author(s):  
Sogol Pirbastami ◽  
Samir Moujaes

A Computational Fluid Dynamics (CFD) study of heat enhancement in helically grooved tubes was carried out by using a 3-dimensional simulation with the STARCCM+ simulation package software. The k-ε model selected for turbulent flow simulation and the governing equations were solved by using the finite volume method. Geometric models of the current study include 3 rectangular grooved tubes with different groove width (w) and depth (e) which varies from 0.2 mm to 0.6 mm for the same tube length of 2.0m and diameter of 7.1 mm. The simulations were performed in the Reynolds number (Re) range of 4000–10000 with a uniform wall heat flux of 3150 w/m2 applied as a boundary condition on the surface of each tube. The purpose of this research is to investigate the effect of different groove dimensions on the thermal performance and pressure drop of water inside the grooved tubes and clarify the structural nature of the flow in regards to flow swirl and turbulent kinetic energy distributions. It was found that the highest performance belongs to the groove with these dimensions (w = 0.2 mm and e = 0.2 mm) which was considered for further study. Then, for these same groove dimensions four pitch size to tube diameter (p/D) ratios ranging from 1 to 18 were simulated for the same 2.0 m length tube. The results for Nusselt number (Nu) and friction factor (f) showed that by increasing the (p/D) ratio both the Nu numbers and the friction factors (f) values decrease. With a smaller pitch length (p) the turbulence intensity generated by the internal groove was also found to increase. The physical behavior of the turbulent flow and heat transfer characteristics were observed by contour plots which showed an increasing swirl flow and turbulent kinetic energy as p/D decreases. With an increase of the Nu number for smaller p/D ratio, a penalty of a higher pressure drop was obtained. The results were validated with a previous experimental work and the average error between the experimental and CFD Nu numbers and f were 13% and 8% respectively. A higher level of turbulent kinetic energy is observed near the grooves, as compared to the smooth areas of the pipe surface away from the grooves, which are expected to lead to higher levels of heat transfer. The effect of pitch length (p) on the flow pattern were plotted by streamlines along the tubes, by decreasing the pitch size (p/D ratio) an increase in the swirl is noticed as evidenced by the plots of the path lines. Finally, empirical correlations for Nusselt number and friction factor were provided as a function of p/D and Re number. This study indicates that the incorporation of the internal groove, of particular dimensions, can lead to an improvement of performance in heat exchanger devices. A limited variation of the groove dimensions was conducted and it was found that the values of Nu and f do not improve with an increase of (w) nor with that of (e) from 0.2–0.6 mm.


2019 ◽  
Vol 141 (12) ◽  
Author(s):  
Wei Du ◽  
Lei Luo ◽  
Songtao Wang ◽  
Jian Liu ◽  
Bengt Sunden

Abstract Heat transfer characteristics in a latticework duct with various sidewalls are numerically investigated. The crossing angle is 90 deg and the number of subchannels is eleven on both the pressure side and suction side for each latticework duct. The thickness of the ribs is 8 mm and the distance between adjacent ribs is 24 mm. The investigation is conducted for various Reynolds numbers (11,000 to 55,000) and six different sidewalls. Flow structure, pressure drop, and heat transfer characteristics are analyzed. Results revealed that the sidewall has significant effects on heat transfer and flow structure. The triangle-shaped sidewall provides the highest Nusselt number accompanied by the highest friction factor. The sidewall with a slot shows the lowest friction factor and Nusselt number. An increased slot width decreased the Nusselt number and friction factor simultaneously.


Author(s):  
Marjan Goodarzi ◽  
Iskander Tlili ◽  
Zhe Tian ◽  
Mohammad Reza Safaei

Purpose This study aims to model the nanofluid flow in microchannel heat sinks having the same length and hydraulic diameter but different cross-sections (circular, trapezoidal and square). Design/methodology/approach The nanofluid is graphene nanoplatelets-silver/water, and the heat transfer in laminar flow was investigated. The range of coolant Reynolds number in this investigation was 200 ≤ Re ≤ 1000, and the concentrations of nano-sheets were from 0 to 0.1 vol. %. Findings Results show that higher temperature leads to smaller Nusselt number, pressure drop and pumping power, and increasing solid nano-sheet volume fraction results in an expected increase in heat transfer. However, the influence of temperature on the friction factor is insignificant. In addition, by increasing the Reynolds number, the values of pressure drop, pumping power and Nusselt number augments, but friction factor diminishes. Research limitations/implications Data extracted from a recent experimental work were used to obtain thermo-physical properties of nanofluids. Originality/value The effects of temperature, microchannel cross-section shape, the volume concentration of nanoparticles and Reynolds number on thermal and hydraulics behavior of the nanofluid were investigated. Results are presented in terms of velocity, Nusselt number, pressure drop, friction loss and pumping power in various conditions. Validation of the model against previous papers showed satisfactory agreement.


Energies ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 3170 ◽  
Author(s):  
Agung Wijayanta ◽  
Muhammad Aziz ◽  
Keishi Kariya ◽  
Akio Miyara

A numerical study was performed to investigate the thermal performance characteristics of an enhanced tube heat exchanger fitted with punched delta-winglet vortex generators. Computational fluid dynamics modeling was applied using the k–ε renormalized group turbulence model. Benchmarking was performed using the results of the experimental study for a similar geometry. Attack angles of 30°, 50°, and 70° were used to investigate the heat transfer and pressure drop characteristics of the enhanced tube. Flow conditions were considered in the turbulent region in the Reynolds number range of 9100 to 17,400. A smooth tube was employed for evaluating the increment in the Nusselt number and the friction factor characteristics of the enhanced tube. The results show that the Nusselt number, friction factor, and thermal performance factor have a similar tendency. The presence of this insert offers a higher thermal performance factor as compared to that obtained with a plain tube. Vortex development in the flow structure aids in generating a vortex flow, which increases convective heat transfer. In addition, as the angle is varied, it is observed that the largest attack angle provides the highest thermal performance factor. The greatest increase in the Nusselt number and friction factor, respectively, was found to be approximately 3.7 and 10 times greater than those of a smooth tube. Through numerical simulations with the present simulation condition, it is revealed that the thermal performance factor approaches the value of 1.1. Moreover, the numerical and experimental values agree well although they tend to be different at high Reynolds number conditions. The numerical and experimental values both show similar trends in the Nusselt number, friction factor, and thermal performance factor.


2019 ◽  
Vol 141 (6) ◽  
Author(s):  
M. Murugan ◽  
R. Vijayan ◽  
A. Saravanan ◽  
S. Jaisankar

In this present work, the influence of corrugated booster reflectors (CBR) in a centrally finned twist (CFT) inserted solar thermal collector (SC) on heat transfer and thermal performance characteristics has been approached experimentally. The experimental trials have been made with two different twist ratios (Y = 3 and 6) for typical twist (TT) and CFT under same working conditions. The results were compared with the plain tube SC with CBR plain and also with the plain tube SC with flat booster reflectors (FBR plain). The experimental result of the CBR plain has been verified with the standard equations and found the deviations within ±10.05% for Nusselt number and ±9.42% for friction factor. The CBR has 1.6% higher effective reflection area than the FBR. Hence, the CBR augmented the Nusselt number around 8.25% over the FBR. When compared to the CBR plain, the CFT of minimum twist ratio (Y = 3) offered 10.09% higher thermal efficiency. In addition, empirical correlations have been derived for predicting the Nusselt number and friction factor. The deviations of the predicted value from the experiment value fall within ±10.62% for Nusselt number and ±11.28% for friction factor.


Author(s):  
Rajneesh Kumar ◽  
Anoop Kumar ◽  
Varun Varun

Purpose The purpose of this computational fluid dynamics (CFD)-based study on semicircular rib-roughened equilateral triangular duct is to investigate heat transfer, friction factor and thermohydraulic performance parameter. The analysis is carried out by simulating problem in ANSYS (Fluent). The Reynolds number in the study varies from 4,000 to 24,000. Nusselt number is calculated for different Reynolds number using various turbulent models available in ANSYS (Fluent) for a smooth duct and compared the results with the Dittus–Boelter correlation. Design/methodology/approach The analysis has been done by solving basic fluid governing equations (continuity, momentum and energy) by using finite volume method (FVM). The semicircular ribs were fabricated on the absorber plate. The constant amount of heat flux is applied on the absorber plate, whereas other two walls are made adiabatic. The semi-implicit method for pressure linked equations (SIMPLE) algorithm is used with pressure–velocity-coupled disretization to estimate the results. The selection of turbulent model has been done on the basis of Nusselt number prediction in the smooth duct. Findings The renormalization-group k − ε model predicts the Nusselt number more accurately as compared to standard k − ε model, standard k − ω model, shear stress transport (SST) k − ω and realizable k − ε model in the Reynolds number ranges from 4,000 to 24,000 with a ± 5.5% deviation from Dittus–Boelter equation for smooth duct. The maximum thermo-hydraulic performance is observed of the order of 1.7 for arrangement which has a relative roughness height of 0.067 and relative roughness pitch of 7.5 at higher Reynolds Number of 24,000. Originality/value Although, many experimental studies are available in the area of rib-roughened ducts, the present study is based on CFD analysis of semicircular rib-roughened equilateral triangular duct and the results are predicted in terms of Nusselt number, friction factor and thermohydraulic performance parameter. Moreover, the predicted result of Nusselt number and friction factor is validated by comparing with Dittus–Boelter correlation and modified Blasius equation, respectively. This advantage made Fluent a powerful tool for analyzing the internal fluid flow through roughened ducts.


CFD letters ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 20-31
Author(s):  
Birlie Fekadu ◽  
Harish H.V ◽  
Manjunath. K

Heat transfer augmentation is an important concern due to the increase in heat management problems in thermal systems. There are many techniques for enhancement of heat transfer, by active and passive techniques. A commonly used passive technique to enhance heat transfer is by inserting twisted tapes in tubes. This work presents a numerical study on Nusselt number, friction factor, and thermal performance characteristics through a circular pipe built-in with/without dimples on twisted tape. The analysis results for a turbulent flow range of 4500≤Re≤20000 are obtained with a twist ratio of the strip is 3.0. The analysis is carried for full-length tape with constant heat flux. The governing equations are numerically solved by a finite volume method using the RNG κ–ε model. The simulation results of Nusselt number versus Reynolds number of the plain, plain twisted tape and dimple twisted tape tube with the experimental data give a variation of 4.15%, 3.89%, and 7.65%. The friction factor of the dimple twisted tape tube is 60 to 70% higher than that of the plain twisted tube at different Reynolds numbers. The thermal performance factor of the dimple twisted tape and plain twisted tape tube is 30 to 35% respectively higher than that of the plain tube. Due to thermal performance factor is above unity yields a promising heat transfer enhancement. By the present study, an optimum geometrical parameter can be selected for use in heat exchangers.


2015 ◽  
Vol 19 (5) ◽  
pp. 1633-1648 ◽  
Author(s):  
Oguz Turgut ◽  
Erkan Kizilirmak

In this study, steady-state three-dimensional turbulent forced convection flow and heat transfer characteristics in a circular pipe with baffles attached inside pipe have been numerically investigated under constant wall heat flux boundary condition. Numerical study has been carried out for Reynolds number Re of 3000-50,000, Prandtl number Pr of 0.71, baffle distances s/D of 1, 2, and 3, and baffle angle a of 30o-150o. Ansys Fluent 12.0.1 software has been used to solve the flow field. It is observed that circular pipe having baffles has a higher Nusselt number and friction factor compared to the smooth circular pipe without baffles. Maximum Nusselt number and friction factor are obtained for the baffle angle of 90o. Nusselt number increases while baffle distance increases in the range of studied; however, friction factor decreases. Periodically fully developed conditions are obtained after a certain module. Thermal performance factor increases with increasing baffle distance in the rage of studied but decreases with increasing Reynolds number; maximum thermal performance factor is obtained for the baffle angle of 150?. Results show that baffle distance, baffle angle, and Reynolds number play important role on both flow and heat transfer characteristics. The accuracy of the results obtained in this study is verified by comparing the results with those available in the literature for smooth circular pipes. All the numerical results are correlated within accuracy of ?10 and ?15% for average Nusselt number and Darcy friction factor, respectively.


Author(s):  
L. Syam Sundar ◽  
E. Venkata Ramana ◽  
Zafar Said ◽  
António M.B. Pereira ◽  
Antonio C.M. Sousa

Abstract The friction factor, thermal performance, and heat transfer are experimentally analyzed for reduced-graphene oxide/cobalt oxide (rGO/CO3O4) hybrid nanomaterial-based nanofluid circulating in a plain tube with and without twisted tape inserts having different pitches. The reduced-graphene oxide/cobalt oxide (rGO/CO3O4) hybrid nanomaterial is prepared using in situ/chemical reduction technique and then characterized with transmission electron microscope, X-ray diffraction, and magnetometry. The experiments were conducted with different values of particle loading (0.05%, 0.1%, and 0.2%) and Reynolds number (2000–2,020,000). Three twisted tape inserts of helixes 285 mm, 190 mm, and 95 mm were used. The nanofluids was produced from the addition of the hybrid nanomaterial to water yield an increase, as compared to the basefluid (water), of the Nusselt number, which is further enhanced by increasing the nanoparticle loading. Therefore, when compared to water, the Nusselt number is enhanced by 25.65%, with no twisted tape and by 79.16% with twisted tape with helix of 95 mm for the nanofluid of 0.2% volume concentration. However, when compared to water, there is a slight friction factor penalty with the 0.2% particle loading of 1.11-times and 1.49-times for the plain tube and for the 95-mm twisted tape helix, respectively. The thermal performance factor gets enhanced by increasing the nanoparticles concentration of the hybrid nanofluids with or without twisted tape inserts, and it is always higher than one. Based on the experimental data, regression equations were developed for the Nusselt number and friction factor.


Author(s):  
A. Nurizki ◽  
Md. Islam ◽  
Md. Alam

Abstract Vortex generator (VG) is one of the passive techniques which could improve the heat transfer with relatively low pressure drop. Vortex generators create streamwise longitudinal vortices which does not decay until far downstream that leads to have higher heat transfer with a lower pressure drop. The objectives of this experiment were to study the heat transfer and flow characteristics of fully developed turbulent flow due to different arrangement of VGs in a tube. The experiments were performed by using delta winglet vortex generators in a 52 mm circular copper tube. The flow regime varied from 6000 to 27000 Reynolds number. Four vortex generators with 45° angle of attack were used inside the circular tube. Different parameters of the VGs studied in this experiment such as lengths (L = 10, 15, and 20 mm) and arrangements (R = 0° to −15°). The results indicate that the length affected friction factor (f) and Nusselt number (Nu) significantly. L20 reached the highest f and Nu. The staggered arrangement concludes a significant drop on friction factor and a significant increase on Nusselt number. Consequently, the thermal performance of all staggered arrangement cases could reach a significant rise compared to the inline arrangement. The oil flow visualization could track down the trace of vortex behind the VG. The inline arrangement showed a strong vortex formed as a result of VG which was related to higher f while the staggered arrangement indicated a weak vortex.


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