Friction and wear properties of three different steels against paper-based friction material

2019 ◽  
Vol 71 (10) ◽  
pp. 1206-1212
Author(s):  
Jianpeng Wu ◽  
Biao Ma ◽  
Heyan Li ◽  
Chengnan Ma

Purpose The purpose of this paper is to study friction and wear properties of three types of steels against paper-based friction disc, including 65Mn, 20#steel and 30CrAl, so as to obtain the appropriate working conditions for different friction materials in the transmission system. Design/methodology/approach Based on actual working conditions, pin-on-disc tests are conducted on a universal material tester. The two evaluation indexes, including average friction coefficient and variation coefficient, are introduced to analyze the different friction properties among three types of steel. Furthermore, the temperature-dependent wear pattern and wear depth are subsequently studied. Findings The results show that 65Mn is more suitable for working under heavy load and low velocity, but 30CrAl and 20#steel are suitable for working under light load and high velocity. Moreover, wear primarily occurs on paper-based material and peaks at about 325. Practical implications This research of different materials and friction property for friction pairs is helpful to improve the performance and prolong the service life of transmission systems. Originality/value Suitable working conditions of different friction materials are obtained, and the correlation between wear and decomposition in high temperature is verified.

2019 ◽  
Vol 71 (5) ◽  
pp. 718-723
Author(s):  
Yanxin Zheng ◽  
Ying Liu ◽  
Feng Zheng ◽  
Qingsong Song ◽  
Caili Zhang ◽  
...  

Purpose The purpose of this study is to investigate the effect of iron content on the friction and wear performances of Cu–Fe-based friction materials under dry sliding friction and wear test condition. Design/methodology/approach Cu–Fe-based friction materials with different iron content were prepared by powder metallurgy route. The tribological properties of Cu–Fe-based friction materials against GCr15 steel balls were studied at different applied loads and sliding speeds. Meanwhile, microstructure and phases of Cu–Fe-based friction materials were investigated. Findings Cu–Fe-based friction materials with different iron content are suitable for specific applied load and sliding speed, respectively. Low iron content Cu–Fe-based friction material is suitable for a high load 60 N and low sliding speed 70 mm/min and high iron content Cu–Fe-based friction material will be more suitable for a high load 60 N and high sliding speed 150 mm/min. The abrasive wear is the main wear mechanism for two kinds of Cu–Fe-based friction materials. Originality/value The friction and wear properties of Cu–Fe-based friction materials with different iron content were determined at different applied loads and sliding speeds, providing a direction and theoretical basis for the future development of Cu–Fe-based friction materials.


2017 ◽  
Vol 69 (5) ◽  
pp. 775-781 ◽  
Author(s):  
Wang Chengmin ◽  
Yang Xuefeng ◽  
Cai Xiguang ◽  
Ma Tao ◽  
Li Yunxi ◽  
...  

Purpose This paper aims to thrash out friction and wear properties of automobile brake lining reinforced by lignin fiber and glass fiber in braking process. Design/methodology/approach ABAQUS finite element software was used to analyze thermo-mechanical coupled field of friction materials. XD-MSM constant speed friction testing machine was used to test friction and wear properties of friction material. Worn surface morphology and mechanism of friction materials were observed by using scanning electron microscope. Findings The results show that when the temperature was below 350°C, worn mechanism of MFBL was mainly fatigue wear and abrasive wear, and worn mechanism of GFBL was mainly fatigue wear because MFBL contained lignin fiber. Therefore, it exhibits better mechanical properties and friction and wear properties than those of GFBL. Originality/value Lignin fiber can improve mechanical properties and friction and wear properties of the automobile brake lining.


2013 ◽  
Vol 774-776 ◽  
pp. 94-98
Author(s):  
Dao Yuan Pan ◽  
Peng Peng Wu ◽  
Zhong Xue Gao ◽  
Yu Zeng Zhang

Based on actual working conditions and parameters of the hydraulic steering gear, the purpose is optimizing the rubber seal of steering gear by different rubbers mixing technology. Compare the five kinds of rubber with metal of the friction characteristics in dynamic fit, it can obtain a performance excellent rubber real in the specific operation conditions. And then improve the overall service life of the steering gear. It is first prepared the same hardness TPU and PVC and blends that the ratio is 3:7, 5:5and7:3 in this article. The pros and cons of the five rubbers are analyzed in friction and wear properties of the above experimental. The test curve of coefficient friction and wear with time has been done under different load at constant low speed. It determines TPU/PVC = 3:7 blends through friction and wear and wear mechanism of five rubbers with steel comparatively analyses, and the heat resistance and wear resistance of them are better than the other TPU/PVC blends and PVC under oil lubrication conditions.


2018 ◽  
Vol 70 (9) ◽  
pp. 1706-1713 ◽  
Author(s):  
Guotao Zhang ◽  
Yanguo Yin ◽  
Ting Xie ◽  
Dan Li ◽  
Ming Xu ◽  
...  

Purpose This paper aims to obtain high mechanical and good tribological properties of epoxy resin-based coatings under dry friction conditions. Design/methodology/approach Bonded solid lubricant coatings containing Kevlar fibres were prepared by a spraying method. The friction and wear properties of the coatings were experimentally investigated with a face-to-face tribometre under dry friction conditions. Scanning electron microscopy, energy dispersive X-ray spectroscopy and 3D laser scanning technologies were used to characterise the tribological properties. The action mechanism of the Kevlar fibres on a solid lubricant transfer film was also analysed. Findings Adding Kevlar fibres can significantly improve the wear resistance of the coatings. When the Kevlar fibre content increases, the tribological properties of the coatings improve and then worsen. Superior properties are obtained with 0.03 g of Kevlar fibres. Appropriately increasing the load or speed is beneficial to the removal of the outer epoxy resin and the formation of a lubricant film. During friction, the solid lubricants wrapped in the epoxy resin accumulate on the surface to form a transfer film that shows a good self-lubricating performance. In the later friction stage, fatigue cracks occur on the solid lubricant film but cannot connect to one another because of the high wear resistance and the entanglement of the rod-like Kevlar fibres. Thus, no large-area film falls from the matrix, thereby ensuring the long-term functioning of solid lubricant coatings. Originality/value Epoxy resin-based solid lubricant coatings modified by Kevlar fibres were prepared, and their friction and wear properties were investigated. Their tribological mechanisms were also proposed. This work provided a basis for the analysis of the tribological properties and design of bonded solid lubricant coatings containing Kevlar fibres.


RSC Advances ◽  
2016 ◽  
Vol 6 (7) ◽  
pp. 5977-5987 ◽  
Author(s):  
N. Nemati ◽  
M. Emamy ◽  
S. Yau ◽  
J.-K. Kim ◽  
D.-E. Kim

Polytetrafluoroethylene (PTFE) coating is known as a low friction material that is often used as a solid lubricant coating.


2015 ◽  
Vol 137 (3) ◽  
Author(s):  
Chenglong Lian ◽  
Kwang-Hee Lee ◽  
Chul-Hee Lee

The friction and wear properties of four different types of magneto-rheological (MR) elastomer were investigated. The MR elastomers have different matrix materials and structures. Most MR elastomers have a silicone matrix, since it has a more significant MR effect under a magnetic field compared to other materials. The mechanical properties of silicone, however, are poor compared to other materials, so it is difficult to use them in engineering applications. Therefore, a new polyurethane matrix material was used to enhance the friction and wear properties of MR elastomer. Additionally, two different matrix materials (silicone and polyurethane) were synthesized, and MR elastomers were structurally combined to improve the friction and wear performance. The friction characteristics of each MR elastomer were evaluated under reciprocating operating conditions. Wear depth was also measured to estimate the wear resistance. The test results show that the friction and wear performance of the modified MR elastomers are enhanced compared with the silicone-based MR elastomer.


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