High-performance manipulators and the application of high torque density actuator technology: nonlinear analysis, robust design, and deployment of high-precision robots

2019 ◽  
Vol 9 (19) ◽  
pp. 3979 ◽  
Author(s):  
Jun Liu ◽  
Zi-Jie Niu ◽  
Hua Zhu ◽  
Chun-Sheng Zhao

To realize applications involving low speed and high torque in the high-performance actuator industry, especially in the aerospace field, we propose a novel 70H traveling wave rotary ultrasonic motor (TRUM) with an outer diameter of 70 mm and an aperture ratio of 53% (the ratio between the aperture and outer diameter). The power transmission mechanism between the stator and the rotor is analyzed, and a method for realizing low-speed–high-torque characteristics of TRUMs is proposed. ANSYS software is used to simulate the modal parameters of the stator, and the ratio β between the normal amplitude and the tangential vibration velocity of the stator is proposed. The larger the value of β, the lower the speed and the higher the torque. Furthermore, two prototype motors are fabricated, namely, 70HA and 70HB. Compared with 70HA, the maximum no-load speed of the improved 70HB (50 rpm) is decreased by 23.1% and the maximum stall torque (2.4 N∙m) is increased by 100%. Besides this, with a smaller mass of 210 g and a higher torque density of 11.43 N∙m/kg, 70HB has fundamentally different mechanical characteristics.


2020 ◽  
Vol 64 (1-4) ◽  
pp. 1381-1389
Author(s):  
Dezhi Chen ◽  
Chengwu Diao ◽  
Zhiyu Feng ◽  
Shichong Zhang ◽  
Wenliang Zhao

In this paper, a novel dual-stator permanent magnet machine (DsPmSynM) with low cost and high torque density is designed. The winding part of the DsPmSynM adopts phase-group concentrated-coil windings, and the permanent magnets are arranged by spoke-type. Firstly, the winding structure reduces the amount of copper at the end of the winding. Secondly, the electromagnetic torque ripple of DsPmSynM is suppressed by reducing the cogging torque. Furthermore, the dynamic performance of DsPmSynM is studied. Finally, the experimental results are compared with the simulation results.


Author(s):  
Yuanzhi Zhang ◽  
Dawei Li ◽  
Peng Yan ◽  
Xiang Ren ◽  
Ronghai Qu ◽  
...  

2013 ◽  
Vol 652-654 ◽  
pp. 2153-2158
Author(s):  
Wu Ji Jiang ◽  
Jing Wei

Controlling the tooth errors induced by the variation of diameter of grinding wheel is the key problem in the process of ZC1 worm grinding. In this paper, the influence of tooth errors by d1, m and z1 as the grinding wheel diameter changes are analyzed based on the mathematical model of the grinding process. A new mathematical model and truing principle for the grinding wheel of ZC1 worm is presented. The shape grinding wheel truing of ZC1 worm is carried out according to the model. The validity and feasibility of the mathematical model is proved by case studies. The mathematical model presented in this paper provides a new method for reducing the tooth errors of ZC1 worm and it can meet the high-performance and high-precision requirements of ZC1 worm grinding.


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