Soft Boom Cylinder Control Using Disturbance-Observer-Based Equivalent Hydraulic System for Electric Excavator

Author(s):  
Rintaro Nakano ◽  
Kiyoshi Ohishi ◽  
Yuki Yokokura
Author(s):  
Yunfei Wang ◽  
Jiyun Zhao ◽  
Haigang Ding ◽  
He Zhang

The electro-hydraulic system is widely used in industrial production due to its high power-to-weight ratio, but the heavy-duty characteristics make the electro-hydraulic system subject to large disturbance force even if the actuator moves slightly, especially in mobile machines and multi-actuators system. Therefore, a position and velocity constraints method based on barrier Lyapunov function is proposed to guarantee the tracking error limited in a strict range to avoid the large disturbance force. Besides, the external disturbance, parameters uncertainty and modeling errors in the asymmetric cylinder electro-hydraulic systems affect the accuracy of position tracking seriously. So a high-gain disturbance observer is designed to estimate the lumped disturbance of the system, which can avoid amplification of the noise during the states measurement. In addition, dynamic surface control based on backstepping method is adopted to avoid the derivative explosion phenomenon when calculating the derivatives of virtual control inputs, which reduces the computational complexity of the system significantly. To verify the effectiveness of the proposed controller, proportional-integral controller and adaptive controller are designed to be compared with the high-gain disturbance observer–based dynamic surface controller with the backstepping method, and the comparison results show that the proposed controller has a more precise trajectory tracking performance.


2021 ◽  
Author(s):  
Xiaofu Zhang ◽  
Guanglin Shi

Abstract This paper presents an adaptive dynamic surface control strategy based on composite adaptive method for a multi-DOF hydraulic manipulator with the unknown disturbance and uncertainties. The manipulator is driven by multiple hydraulic actuators so that the system can have the advantages of the hydraulic system such as the high-power density. Dynamic characteristics of the hydraulic system have a non-negligible impact on the performance of the manipulator. Considering the hydraulic actuator dynamics, the mathematical model of the hydraulic manipulator is derived at first. The dynamic model is high nonlinear, and has unmatched and matched disturbances and parameter uncertainties such as the mass and length of each articulated arm and the elastic modulus of hydraulic oil. Then, a composite adaptive control law is designed to estimate the uncertain parameters of the hydraulic manipulator, and a disturbance observer is explored to compensate the unknown disturbances without acceleration measurement that generally introduces the high noise into the system. Besides, the dynamic surface controller is proposed to account for the system nonlinearity and stabilize the closed-loop system. Finally, comparative experiments of the position tracking of the hydraulic manipulator are performed to verify the effectiveness of the proposed control strategy.


2020 ◽  
Vol 25 (1) ◽  
pp. 32-43 ◽  
Author(s):  
Dang Xuan Ba ◽  
Truong Quang Dinh ◽  
Joonbum Bae ◽  
Kyoung Kwan Ahn

2015 ◽  
Vol 741 ◽  
pp. 558-562
Author(s):  
Yong Zhi Ma ◽  
Qing Song Hua ◽  
Zhen Yu Huang ◽  
Tie Zhu Zhang

The Lithium-electric Excavator Hydraulic System (Li-EEHS) is based on economic analysis of energy consumption, and it has changed the excavator counterweight into Lithium-ion Battery in order to replace the engine. A computational analysis which takes the Qingdao heavy industry excavator HW130 as the example demonstrates the accessibility of the scheme. The total efficiency of the excavator has been improved from 7% to 17.1% by the Li-EEHS without energy regeneration, while the cost has been decreased from 750¥/day into 240¥/day. And the cost recovery will take around 3.3 years (about 500,000¥).The article typically analyzes the system scheme and the working features for 4 major Li-EEHS.


2014 ◽  
Vol 592-594 ◽  
pp. 2249-2253
Author(s):  
Jayanta Das ◽  
Santosh Kumar Mishra ◽  
Ajit Kumar ◽  
Niranjan Kumar ◽  
Kumar Sujit ◽  
...  

Nowadays with the high fuel costs, the stress for energy saving and green emission of construction machineries, while not sacrifice of the operating performance, safety and dependableness, particularly for hydraulic excavators (HYEXs), are extremely exaggerated. As a result, electro-hydraulic actuators (EHA), that is promoted and with success applied to industry, is recently introduced to HYEXs. The aim of this paper is to propose a new style of excavator - electrical excavator (ELEX) - with energy saving capability using the EHAs. Each of the hybrid actuators is driven by an electrical motor/generator for retrieving a potential energy or a kinetic energy at the time of lowering or slewing stoppage of the excavator. An excavator having a hybrid boom system (HBS) is analyzed. Finally, operating efficiency and energy consumption of the projected excavator area unit are clearly studied. Keywords: Hydraulic excavator; electric excavator; electro-hydraulic actuator; control


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