Exoskeleton suits can be considered as a wearable
robotic item ,where the main inution is to increase,improve&
boost the physical performance of operator/user by a desired
margin , it has a great practicality in the present time as it can be
implemented in a variety of filed extending from Health sector to
industries .The scope of this is to design a full-body, rigid, Active,
performance type mobile-exoskeleton prototype, by targeting it as
mainly applicable for the Industry sector , Defence sector &
Civil-(construction, fire & safety department, etc) Sectors , which
has seen to be taking a leap in to this genre .This paper explicates
the methodology for the design which was modeled in
“Solidworks” and analysys of mechanical strucuture – performed
by “Ansys Workbench”& selection of actuation mechanism with
a coustomised design which was validated by a series of analysis in
“Altiar Flux Motor” , this paper also scrutinize very succinctly the
“gait” cycle & its phases ,it summarise the necessity of the “gait”
analysis- which was performed by “Opensim”from which data
was acquired for the analysis of designed prototype & for the
guidance in actuation of the prototype by prediction & restriction
of drive controller value to the normal gait values during
locomotion by “gait assist function”,where the actuator control is
primarly by the sensing of a series of “Strain guage” belts
attached to the users muscles , 4 different control drivers used for
actuation out of which for thigh joint the control drive was
coustamised , the battery houses 728 high-performance
Lithium-ion cells 0f “Panasonic-NCR18650B 3400MAh”,for
cooling system a common aluminium heat sink was used .the
other critical factors which was considered during the designing
was cost-effectiveness, minimal maintenance, ergonomic ,
efficiency and safety of the designed prototype is also pithily
considered . the total weight of the designed prototype model was
79Kg & was able to lift & locomote at 1.36m/s with a payload of
258kg.