Analytical approach for fast computation of magnetic flux leakage due to surface defects

Author(s):  
Y. Melikhov ◽  
S.J. Lee ◽  
D.C. Jiles ◽  
R. Lopez ◽  
L. Brasche
2020 ◽  
Vol 62 (2) ◽  
pp. 73-80
Author(s):  
A L Pullen ◽  
P C Charlton ◽  
N R Pearson ◽  
N J Whitehead

Magnetic flux leakage (MFL) is a technique commonly used to inspect storage tank floors. This paper describes a practical evaluation of the effect of scanning velocity on defect detection in mild steel plates with thicknesses of 6 mm, 12 mm and 16 mm using a fixed permanent magnetic yoke. Each plate includes four semi-spherical defects ranging from 20% to 80% through-wall thickness. It was found that scanning velocity has a direct effect on defect characterisation due to the distorted magnetic field resulting from induced eddy currents that affect the MFL signal amplitude. This occurs when the inspection velocity is increased and a reduction in the MFL signal amplitudes is observed for far-surface defects. The opposite applies for the top surface, where an increase is seen for near-surface MFL amplitudes when there is insufficient flux saturating the inspection material due to the concentration of induced flux near the top surface. These findings suggest that procedures should be altered to minimise these effects based on inspection requirements. For thicker plates and when far-surface defects are of interest, inspection speeds should be reduced. If only near-surface defects are being considered then increased speeds can be used, provided that the sensor range is sufficient to cope with the increased signal amplitudes so that signal clipping does not become an issue.


2021 ◽  
Vol 11 (20) ◽  
pp. 9489
Author(s):  
Yinliang Jia ◽  
Shicheng Zhang ◽  
Ping Wang ◽  
Kailun Ji

With the rapid development of the world’s railways, rail is vital to ensure the safety of rail transit. This article focuses on the magnetic flux leakage (MFL) non-destructive detection technology of the surface defects in railhead. A Multi-sensors method is proposed. The main sensor and four auxiliary sensors are arranged in the detection direction. Firstly, the root mean square (RMS) of the x-component of the main sensor signal is calculated. In the data more significant than the threshold, the defects are determined by the relative values of the sensors signal. The optimal distances among these sensors are calculated to the size of a defect and the lift-off. From the finite element simulation and physical experiments, it is shown that this method can effectively suppress vibration interference and improve the detection accuracy of defects.


2016 ◽  
Vol 16 (1) ◽  
pp. 8-13 ◽  
Author(s):  
V. Suresh ◽  
A. Abudhahir

Abstract In this paper, an analytical model is proposed to predict magnetic flux leakage (MFL) signals from the surface defects in ferromagnetic tubes. The analytical expression consists of elliptic integrals of first kind based on the magnetic dipole model. The radial (Bz) component of leakage fields is computed from the cylindrical holes in ferromagnetic tubes. The effectiveness of the model has been studied by analyzing MFL signals as a function of the defect parameters and lift-off. The model predicted results are verified with experimental results and a good agreement is observed between the analytical and the experimental results. This analytical expression could be used for quick prediction of MFL signals and also input data for defect reconstructions in inverse MFL problem.


Author(s):  
Fred John Alimey ◽  
Libing Bai ◽  
Yuhua Cheng

Magnetic flux leakage (MFL) testing is a widely used electromagnetic nondestructive testing (ENDT) method, which has the ability to detect both surface and sub-surface defects in conductive materials. One of its best features is its ability to mathematically model field leakage from the defect area in a magnetized material. In this paper, we propose an optimized FEM model using geometrical weighted tensor (TBFEM), for the calculation of leakage field in MFL. This model using the Einstein’s convention eliminates the bulky nature of traditional FEM based on its matrix algebra formation allowing for easy implementation and fast calculations. The proposed model achieves this by reducing the set of matrix equations into a single equation using suffixes which can then be solved with regular mathematical operations.


Electronics ◽  
2021 ◽  
Vol 10 (12) ◽  
pp. 1436
Author(s):  
Tuoru Li ◽  
Senxiang Lu ◽  
Enjie Xu

The internal detector in a pipeline needs to use the ground marker to record the elapsed time for accurate positioning. Most existing ground markers use the magnetic flux leakage testing principle to detect whether the internal detector passes. However, this paper uses the method of detecting vibration signals to track and locate the internal detector. The Variational Mode Decomposition (VMD) algorithm is used to extract features, which solves the defect of large noise and many disturbances of vibration signals. In this way, the detection range is expanded, and some non-magnetic flux leakage internal detectors can also be located. Firstly, the extracted vibration signals are denoised by the VMD algorithm, then kurtosis value and power value are extracted from the intrinsic mode functions (IMFs) to form feature vectors, and finally the feature vectors are input into random forest and Multilayer Perceptron (MLP) for classification. Experimental research shows that the method designed in this paper, which combines VMD with a machine learning classifier, can effectively use vibration signals to locate the internal detector and has the characteristics of high accuracy and good adaptability.


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