A new tracking method with FPGA chip for ultrasonic welding system

Author(s):  
Kai-Hsing Ma ◽  
Wen-Chung Chang ◽  
Yung-Chun Lee
2011 ◽  
Vol 204-210 ◽  
pp. 2041-2044
Author(s):  
Kao Feng Yarn ◽  
King Kung Wu ◽  
Kai Hsing Ma ◽  
Wen Chung Chang

A new frequency-tracking control method to catch the optimal working frequency for the high power ultrasonic welding system is proposed. In a high power ultrasonic resonant system, the induced high temperature will change the working frequency. Therefore, the proposed control method to track the optimal working frequency becomes very attractive and important. This control method is practically implemented by a FPGA chip which basically includes two logic circuits. One logic circuit is to find the optimal working frequency automatically and the other one is to adjust the working frequency by detecting the working current simultaneously. Experimental results exhibit the new method can effectively control and track frequency for high power ultrasonic welding system.


2011 ◽  
Vol 204-210 ◽  
pp. 2071-2074
Author(s):  
Kao Feng Yarn ◽  
King Kung Wu ◽  
Kai Hsing Ma ◽  
Wen Chung Chang

A robust circuit design using matching technology to design the ultrasonic welding transducer driver with zero voltage switching is proposed. The feedback output voltage is used to control the oscillator frequency to achieve the self-tracking function. Experimental results exhibit that the Class-E inverter circuit can be effectively and stably applied on the high power ultrasonic welding system.


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