An All-SiC Three-Phase Buck Rectifier for High-Efficiency Data Center Power Supplies

2013 ◽  
Vol 49 (6) ◽  
pp. 2662-2673 ◽  
Author(s):  
Fan Xu ◽  
Ben Guo ◽  
Leon M. Tolbert ◽  
Fei Wang ◽  
Benjamin J. Blalock
Author(s):  
Sheng Kang ◽  
Guofeng Chen ◽  
Chun Wang ◽  
Ruiquan Ding ◽  
Jiajun Zhang ◽  
...  

With the advent of big data and cloud computing solutions, enterprise demand for servers is increasing. There is especially high growth for Intel based x86 server platforms. Today’s datacenters are in constant pursuit of high performance/high availability computing solutions coupled with low power consumption and low heat generation and the ability to manage all of this through advanced telemetry data gathering. This paper showcases one such solution of an updated rack and server architecture that promises such improvements. The ability to manage server and data center power consumption and cooling more completely is critical in effectively managing datacenter costs and reducing the PUE in the data center. Traditional Intel based 1U and 2U form factor servers have existed in the data center for decades. These general purpose x86 server designs by the major OEM’s are, for all practical purposes, very similar in their power consumption and thermal output. Power supplies and thermal designs for server in the past have not been optimized for high efficiency. In addition, IT managers need to know more information about servers in order to optimize data center cooling and power use, an improved server/rack design needs to be built to take advantage of more efficient power supplies or PDU’s and more efficient means of cooling server compute resources than from traditional internal server fans. This is the constant pursuit of corporations looking at new ways to improving efficiency and gaining a competitive advantage. A new way to optimize power consumption and improve cooling is a complete redesign of the traditional server rack. Extracting internal server power supplies and server fans and centralizing these within the rack aims to achieve this goal. This type of design achieves an entirely new low power target by utilizing centralized, high efficiency PDU’s that power all servers within the rack. Cooling is improved by also utilizing large efficient rack based fans for airflow to all servers. Also, opening up the server design is to allow greater airflow across server components for improved cooling. This centralized power supply breaks through the traditional server power limits. Rack based PDU’s can adjust the power efficiency to a more optimum point. Combine this with the use of online + offline modes within one single power supply. Cold backup makes data center power to achieve optimal power efficiency. In addition, unifying the mechanical structure and thermal definitions within the rack solution for server cooling and PSU information allows IT to collect all server power and thermal information centrally for improved ease in analyzing and processing.


2021 ◽  
Author(s):  
Jahangir Afsharian

With the fast development of information technology (IT) industry, the demand and market volume for off-line power supplies keep increasing, especially those for telecommunication, computer servers and data centers. As the capital expenditure was measured by the square footage occupied rather than power consumption, the development of high power density converter system is of greater interesting. The rising energy prices have resulted in the cost of power and cooling exceeding the purchase cost in less than two years. Therefore, highly efficient power conversion is required for the power converter system. Generally, the power supply unit (PSU) for power distribution system (PDS) in data center and telecom are the standard two-stage approach which normally consists of power factor correction (PFC) circuit and isolated DC-DC converter. The two-stage power conversion has demonstrated excellent performance and high reliability, since the design can be optimized for each stage. However, limitations to prevent the existing two-stage PSU to fulfill future requirements for the PDS in data center and telecom applications are revealed, and a very promising and fundamentally different approach with the single-stage isolated converter is proposed in this dissertation. The development of single-stage converters with the option of placing the energy storage outside of the PSU creates new degrees of freedom regarding e.g. simplified rectifier racks in telecom and data center. This provides tangible benefits in the form of space saving, better airflow for power unit in rectifier racks and improved lifespan. The three-phase isolated buck matrix-type rectifier, capable of achieving high power density and high efficiency, is identified as an excellent candidate for the medium power level (5 kW~10 kW) single-stage power supply design. Nevertheless, the matrix-type rectifiers are known for their relatively complex modulation and commutation techniques, and lack of ride-through capability such as the stringent case of one phase loss operation. This dissertation work provides comprehensive study on the commutation method and modulation scheme design for the isolated buck matrix-type rectifier. It aims to analyze the operation principle of the rectifier and propose viable modulation and commutation schemes for this rectifier under both three-phase and single-phase operation. The method is verified by the hardware experiments of the PSUs with high efficiency (> 98%) and high power density (> 70 W/in3 ) for 54 V and 380 VDC applications. The prototypes demonstrated in the experiments show the effectiveness of the proposed modulation and commutation schemes for industry.


2021 ◽  
Author(s):  
Jahangir Afsharian

With the fast development of information technology (IT) industry, the demand and market volume for off-line power supplies keep increasing, especially those for telecommunication, computer servers and data centers. As the capital expenditure was measured by the square footage occupied rather than power consumption, the development of high power density converter system is of greater interesting. The rising energy prices have resulted in the cost of power and cooling exceeding the purchase cost in less than two years. Therefore, highly efficient power conversion is required for the power converter system. Generally, the power supply unit (PSU) for power distribution system (PDS) in data center and telecom are the standard two-stage approach which normally consists of power factor correction (PFC) circuit and isolated DC-DC converter. The two-stage power conversion has demonstrated excellent performance and high reliability, since the design can be optimized for each stage. However, limitations to prevent the existing two-stage PSU to fulfill future requirements for the PDS in data center and telecom applications are revealed, and a very promising and fundamentally different approach with the single-stage isolated converter is proposed in this dissertation. The development of single-stage converters with the option of placing the energy storage outside of the PSU creates new degrees of freedom regarding e.g. simplified rectifier racks in telecom and data center. This provides tangible benefits in the form of space saving, better airflow for power unit in rectifier racks and improved lifespan. The three-phase isolated buck matrix-type rectifier, capable of achieving high power density and high efficiency, is identified as an excellent candidate for the medium power level (5 kW~10 kW) single-stage power supply design. Nevertheless, the matrix-type rectifiers are known for their relatively complex modulation and commutation techniques, and lack of ride-through capability such as the stringent case of one phase loss operation. This dissertation work provides comprehensive study on the commutation method and modulation scheme design for the isolated buck matrix-type rectifier. It aims to analyze the operation principle of the rectifier and propose viable modulation and commutation schemes for this rectifier under both three-phase and single-phase operation. The method is verified by the hardware experiments of the PSUs with high efficiency (> 98%) and high power density (> 70 W/in3 ) for 54 V and 380 VDC applications. The prototypes demonstrated in the experiments show the effectiveness of the proposed modulation and commutation schemes for industry.


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