Two-Phase Eulerian/Lagrangian Model for Nucleating Steam Flow

2002 ◽  
Vol 124 (2) ◽  
pp. 465-475 ◽  
Author(s):  
A. G. Gerber

This paper describes an Eulerian/Lagrangian two-phase model for nucleating steam based on classical nucleation theory. The model provides an approach for including spontaneous homogeneous nucleation within a full Navier-Stokes solution scheme where the interaction between the liquid and gas phases for a pure fluid is through appropriately modeled source terms. The method allows for the straightforward inclusion of droplet heat, mass, and momentum transfer models along with nucleation within complex flow systems as found, for example, in low pressure steam turbines. The present paper describes the solution method, emphasizing that the important features of nucleating steam flow are retained through comparison with well-established 1-D solutions for Laval nozzle flows. Results for a two-dimensional cascade blade and three-dimensional low pressure turbine stage are also described.

Author(s):  
Yogini Patel ◽  
Giteshkumar Patel ◽  
Teemu Turunen-Saaresti

The aim of the paper is to analyse the effect of turbulence and real gas models on the process of spontaneous condensation in converging diverging (CD) nozzle by using commercial Computational Fluid Dynamics (CFD) code. The calculations were based on the 2-D compressible Navier-Stokes (NS) equations coupled with two-equation turbulence model, and the non-equilibrium spontaneous condensing steam flow was solved on the basis of the classical nucleation theory. The results were validated to the available experimental data.


2021 ◽  
Vol 7 (1) ◽  
Author(s):  
Min Yang ◽  
Lu Wang ◽  
Wentao Yan

AbstractA three-dimensional phase-field model is developed to simulate grain evolutions during powder-bed-fusion (PBF) additive manufacturing, while the physically-informed temperature profile is implemented from a thermal-fluid flow model. The phase-field model incorporates a nucleation model based on classical nucleation theory, as well as the initial grain structures of powder particles and substrate. The grain evolutions during the three-layer three-track PBF process are comprehensively reproduced, including grain nucleation and growth in molten pools, epitaxial growth from powder particles, substrate and previous tracks, grain re-melting and re-growth in overlapping zones, and grain coarsening in heat-affected zones. A validation experiment has been carried out, showing that the simulation results are consistent with the experimental results in the molten pool and grain morphologies. Furthermore, the grain refinement by adding nanoparticles is preliminarily reproduced and compared against the experimental result in literature.


2021 ◽  
Vol 11 (15) ◽  
pp. 6972
Author(s):  
Lihua Cui ◽  
Fei Ma ◽  
Tengfei Cai

The cavitation phenomenon of the self-resonating waterjet for the modulation of erosion characteristics is investigated in this paper. A three-dimensional computational fluid dynamics (CFD) model was developed to analyze the unsteady characteristics of the self-resonating jet. The numerical model employs the mixture two-phase model, coupling the realizable turbulence model and Schnerr–Sauer cavitation model. Collected data from experimental tests were used to validate the model. Results of numerical simulations and experimental data frequency bands obtained by the Fast Fourier transform (FFT) method were in very good agreement. For better understanding the physical phenomena, the velocity, the pressure distributions, and the cavitation characteristics were investigated. The obtained results show that the sudden change of the flow velocity at the outlet of the nozzle leads to the forms of the low-pressure zone. When the pressure at the low-pressure zone is lower than the vapor pressure, the cavitation occurs. The flow field structure of the waterjet can be directly perceived through simulation, which can provide theoretical support for realizing the modulation of the erosion characteristics, optimizing nozzle structure.


Author(s):  
Kevin Cremanns ◽  
Dirk Roos ◽  
Arne Graßmann

In order to meet the requirements of rising energy demand, one goal in the design process of modern steam turbines is to achieve high efficiencies. A major gain in efficiency is expected from the optimization of the last stage and the subsequent diffuser of a low pressure turbine (LP). The aim of such optimization is to minimize the losses due to separations or inefficient blade or diffuser design. In the usual design process, as is state of the art in the industry, the last stage of the LP and the diffuser is designed and optimized sequentially. The potential physical coupling effects are not considered. Therefore the aim of this paper is to perform both a sequential and coupled optimization of a low pressure steam turbine followed by an axial radial diffuser and subsequently to compare results. In addition to the flow simulation, mechanical and modal analysis is also carried out in order to satisfy the constraints regarding the natural frequencies and stresses. This permits the use of a meta-model, which allows very time efficient three dimensional (3D) calculations to account for all flow field effects.


2000 ◽  
Author(s):  
M. Singh ◽  
P. K. Panigrahi ◽  
G. Biswas

Abstract A numerical study of rib augmented cooling of turbine blades is reported in this paper. The time-dependent velocity field around a pair of symmetrically placed ribs on the walls of a three-dimensional rectangular channel was studied by use of a modified version of Marker-And-Cell algorithm to solve the unsteady incompressible Navier-Stokes and energy equations. The flow structures are presented with the help of instantaneous velocity vector and vorticity fields, FFT and time averaged and rms values of components of velocity. The spanwise averaged Nusselt number is found to increase at the locations of reattachment. The numerical results are compared with available numerical and experimental results. The presence of ribs leads to complex flow fields with regions of flow separation before and after the ribs. Each interruption in the flow field due to the surface mounted rib enables the velocity distribution to be more homogeneous and a new boundary layer starts developing downstream of the rib. The heat transfer is primarily enhanced due to the decrease in the thermal resistance owing to the thinner boundary layers on the interrupted surfaces. Another reason for heat transfer enhancement can be attributed to the mixing induced by large-scale structures present downstream of the separation point.


2007 ◽  
Vol 129 (11) ◽  
pp. 1404-1414 ◽  
Author(s):  
A. G. Gerber ◽  
A. Mousavi

The quadrature method of moments (QMOM) is applied to the particle size distribution (PSD) present in nucleating steam flow, with a particular emphasis on conditions relevant to low-pressure steam turbines. These machines exhibit heterogeneous and homogeneous phase transition in the presence of strong flow discontinuities due to shocks and complex geometry. They offer a particularly difficult two-phase modeling situation. The present work shows that QMOM is a robust and efficient method and, in comparison to current practice of using a monodispersed PSD in computational fluid dynamics (CFD) models, offers promise for dealing with the complex two-phase conditions present in real machines.


Author(s):  
Filippo Rubechini ◽  
Michele Marconcini ◽  
Andrea Arnone ◽  
Stefano Cecchi ◽  
Federico Dacca`

A three-dimensional, multistage, Navier-Stokes solver is applied to the numerical investigation of a four stage low-pressure steam turbine. The thermodynamic behavior of the wet steam is reproduced by adopting a real-gas model, based on the use of gas property tables. Geometrical features and flow-path details consistent with the actual turbine geometry, such as cavity purge flows, shroud leakage flows and partspan snubbers, are accounted for, and their impact on the turbine performance is discussed. These details are included in the analysis using simple models, which prevent a considerable growth of the computational cost and make the overall procedure attractive as a design tool for industrial purposes. Shroud leakage flows are modeled by means of suitable endwall boundary conditions, based on coupled sources and sinks, while body forces are applied to simulate the presence of the damping wires on the blades. In this work a detailed description of these models is provided, and the results of computations are compared with experimental measurements.


2020 ◽  
Vol 142 (4) ◽  
Author(s):  
Maria Grazia De Giorgi ◽  
Antonio Ficarella ◽  
Donato Fontanarosa

Abstract This work aimed to investigate cavitating flows of water, liquid hydrogen, and nitrogen on hydrofoils numerically, using the open source code openfoam. The Eulerian homogeneous mixture approach has been used, consisting in a mass transfer model, which is based on the combination of a two-phase incompressible unsteady solver with a volume of fluid interface tracking method. Thermal effects have been introduced by means of the activation of energy equation and latent heat source terms plus convective heat source term. The dependency of the saturation conditions to the temperature has been defined using Antoine-like equations. An extended Schnerr–Sauer model based on the classical nucleation theory (CNT) has been implemented for the computation of the interfacial mass transfer rates. In order to investigate the nucleation effects, an extension of the CNT has been considered by coupling the population balance equation (PBE)/extended quadrature-based method of moments with the computational fluid dynamics (CFD) model, which has been defined in combination with a transport equation for the nuclei density. Results showed that nucleation determined a nonuniform field of nuclei density so as to produce a reduction of the temperature drop inside the vapor bubbles, as well as a warmed wake downstream the vapor cavity. Unsteady computations also revealed an influence of the nucleation on the dynamics of the vapor cavity and the bubble detachment.


2011 ◽  
Vol 418-420 ◽  
pp. 2006-2011
Author(s):  
Rui Zhang ◽  
Cheng Jian Sun ◽  
Yue Wang

CFD simulation and PIV test technology provide effective solution for revealing the complex flow of hydrodynamic coupling’s internal flow field. Some articles reported that the combination of CFD simulation and PIV test can be used for analyzing the internal flow field of coupling, and such analysis focuses on one-phase flow. However, most internal flow field of coupling are gas-fluid two-phase flow under the real operation conditions. In order to reflect the gas-fluid two-phase flow of coupling objectively, CFD three-dimensional numerical simulation is conducted under two typical operation conditions. In addition, modern two-dimensional PIV technology is used to test the two-phase flow. This method of combining experiments and simulation presents the characteristics of the flow field when charging ratios are different.


2006 ◽  
Vol 30 (4) ◽  
pp. 581-595
Author(s):  
M. J. Kermani ◽  
M. Zayemouri ◽  
M. Saffar Avval

Extension of a recently developed analytical two-phase steam flow calculator to high pressure cases is performed in this paper. The initial solution, obtained in earlier study was developed for low pressure cases. In low pressure cases, the vapor portion of the two-phase mixture reliably obeys the ideal gas Equation of State (EOS). In the present high pressure study, real gas effects are included using the more suitable EOS of “Lee-Kesler”. The model similar to the low pressure model assumes local equilibrium between the phases, in which condensation onsets as soon as the saturation line is closed. Before the condensation onset, the stagnation properties echo those at the inflow. However, beyond the condensation onset, the transfer of latent heat toward the vapor portion of the two-phase mixture rises its stagnation temperature. To evaluate this rise in the vapor portion stagnation temperature, a non dimensional parameter ζ is defined. Comparison for low- and high-pressure cases between the present analytical solution and the published experimental values in the literature show very good agreement.


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