Advanced High-Turning Compressor Airfoils for Low Reynolds Number Condition—Part II: Experimental and Numerical Analysis

2004 ◽  
Vol 126 (4) ◽  
pp. 482-492 ◽  
Author(s):  
Heinz-Adolf Schreiber ◽  
Wolfgang Steinert ◽  
Toyotaka Sonoda ◽  
Toshiyuki Arima
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Guide Vane ◽  
Incidence Angle ◽  
Low Reynolds Number ◽  
Aerodynamic Characteristics ◽  
Low Loss ◽  
Design And Optimization ◽  
Negative Effect ◽  
Low Reynolds

Part I of this paper describes the design and optimization of two high turning subsonic compressor cascades operating as an outlet guide vane (OGV) behind a single stage low pressure turbine at low Reynolds number condition Re=1.3×105. In the numerical optimization algorithm, the design point and off-design performance has been considered in an objective function to achieve a wide low loss incidence range. The objective of the present paper is to examine some of the characteristics describing the new airfoils as well as to prove the reliability of the design process and the applied flow solver. Some aerodynamic characteristics for the two new airfoils and a conventional controlled diffusion airfoil (CDA), have been extensively investigated in the cascade wind tunnel of DLR Cologne. For an inlet Mach number of 0.6 the effect of Reynolds number and incidence angle on each airfoil performance is discussed, based on experimental and numerical results. For an interpretation of the airfoil boundary layer behavior, results of some boundary layer calculations are compared to oil flow visualization pictures. The design goal of an increased low loss incidence range at low Reynolds number condition could be confirmed without having a negative effect on the high Reynolds number region.

Advanced High Turning Compressor Airfoils for Low Reynolds Number Condition: Part 2 — Experimental and Numerical Analysis

2003 ◽  
Author(s):  
Heinz-Adolf Schreiber ◽  
Wolfgang Steinert ◽  
Toyotaka Sonoda ◽  
Toshiyuki Arima
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Guide Vane ◽  
Incidence Angle ◽  
Low Reynolds Number ◽  
Aerodynamic Characteristics ◽  
Low Loss ◽  
Design And Optimization ◽  
Negative Effect ◽  
Low Reynolds

Part 1 of this paper describes the design and optimization of two high turning subsonic compressor cascades operating as an outlet guide vane (OGV) behind a single stage low pressure turbine at low Reynolds number condition (Re = 1.3×105). In the numerical optimization algorithm, the design point and off-design performance has been considered in an objective function to achieve a wide low loss incidence range. The objective of the present paper is to examine some of the characteristics describing the new airfoils as well as to prove the reliability of the design process and the applied flow solver. Some aerodynamic characteristics for the two new airfoils and a conventional controlled diffusion airfoil (CDA), have been extensively investigated in the cascade wind tunnel of DLR Cologne. For an inlet Mach number of 0.6 the effect of Reynolds number and incidence angle on each airfoil performance is discussed, based on experimental and numerical results. For an interpretation of the airfoil boundary layer behavior, results of some boundary layer calculations are compared to oil flow visualization pictures. The design goal of an increased low loss incidence range at low Reynolds number condition could be confirmed without having a negative effect on the high Reynolds number region.

Advanced High Turning Compressor Airfoils for Low Reynolds Number Condition—Part I: Design and Optimization

2004 ◽  
Vol 126 (3) ◽  
pp. 350-359 ◽  
Author(s):  
Toyotaka Sonoda ◽  
Yoshihiro Yamaguchi ◽  
Toshiyuki Arima ◽  
Markus Olhofer ◽  
Bernhard Sendhoff ◽  
...  
Keyword(s):  
Reynolds Number ◽  
High Performance ◽  
Guide Vane ◽  
Incidence Angle ◽  
Low Reynolds Number ◽  
Three Dimensional ◽  
Optimization Methods ◽  
Superior Performance ◽  
Experimental Investigations ◽  
Low Reynolds

High performance compressor airfoils at a low Reynolds number condition at Re=1.3×105 have been developed using evolutionary algorithms in order to improve the performance of the outlet guide vane (OGV), used in a single low pressure turbine (LPT) of a small turbofan engine for business jet aircrafts. Two different numerical optimization methods, the evolution strategy (ES) and the multi-objective genetic algorithm (MOGA), were adopted for the design process to minimize the total pressure loss and the deviation angle at the design point at low Reynolds number condition. Especially, with respect to the MOGA, robustness against changes of the incidence angle is considered. The optimization process includes the representation of the blade geometry, the generation of a numerical grid and a blade-to-blade analysis using a quasi-three-dimensional Navier-Stokes solver with a k-ω turbulence model including a newly implemented transition model to evaluate the performance. Overall aerodynamic performance and boundary layer properties for the two optimized blades are discussed numerically. The superior performance of the two optimized airfoils is demonstrated by a comparison with conventional controlled diffusion airfoils (CDA). The advantage in performance has been confirmed by detailed experimental investigations, which are presented in Part II of this paper.

Aerodynamic Characteristics of Supercritical Outlet Guide Vanes at Low Reynolds Number Conditions

2006 ◽  
Author(s):  
Toyotaka Sonoda ◽  
Heinz-Adolf Schreiber
Keyword(s):  
Reynolds Number ◽  
Mach Number ◽  
Guide Vane ◽  
Low Reynolds Number ◽  
Reynolds Numbers ◽  
Aerodynamic Characteristics ◽  
Critical Conditions ◽  
Flow Solver ◽  
Low Pressure Turbine ◽  
Low Reynolds

As a part of an innovative aerodynamic design concept for a single stage low pressure turbine, a high turning outlet guide vane is required to remove the swirl from the hot gas. The airfoil of the vane is a highly loaded compressor airfoil that has to operate at very low Reynolds numbers (Re ∼ 120,000). Recently published numerical design studies and experimental analysis on alternatively designed airfoils showed that blade profiles with an extreme front loaded pressure distribution are advantageous for low Reynolds number conditions. The advantage even holds true for an increased inlet Mach number at which the peak Mach number on the airfoils reaches and exceeds the critical conditions (Mss > 1.0). This paper discusses the effect of the inlet Mach number and Reynolds number on the cascade performance for both a controlled diffusion airfoil (CDA) (called baseline) and a numerically optimized front loaded airfoil. The results show that it is advantageous to design the profile with a fairly steep pressure gradient immediately at the front part in order to promote early transition or to prevent too large laminar — even shock induced — separations with the risk of a bubble burst. Profile Mach number distributions and wake traverse data are presented for design and off-design conditions. The discussion of Mach number distributions and boundary layer behavior is supported by numerical results obtained from the blade-to-blade flow solver MISES.

Aerodynamic Characteristics of Supercritical Outlet Guide Vanes at Low Reynolds Number Conditions

2006 ◽  
Vol 129 (4) ◽  
pp. 694-704 ◽  
Author(s):  
Toyotaka Sonoda ◽  
Heinz-Adolf Schreiber
Keyword(s):  
Reynolds Number ◽  
Mach Number ◽  
Guide Vane ◽  
Low Reynolds Number ◽  
Reynolds Numbers ◽  
Aerodynamic Characteristics ◽  
Critical Conditions ◽  
Flow Solver ◽  
Low Pressure Turbine ◽  
Low Reynolds

As a part of an innovative aerodynamic design concept for a single stage low pressure turbine, a high turning outlet guide vane is required to remove the swirl from the hot gas. The airfoil of the vane is a highly loaded compressor airfoil that has to operate at very low Reynolds numbers (Re∼120,000). Recently published numerical design studies and experimental analysis on alternatively designed airfoils showed that blade profiles with an extreme front loaded pressure distribution are advantageous for low Reynolds number conditions. The advantage even holds true for an increased inlet Mach number at which the peak Mach number on the airfoils reaches and exceeds the critical conditions (Mss>1.0). This paper discusses the effect of the inlet Mach number and Reynolds number on the cascade performance for both a controlled diffusion airfoil (CDA) (called baseline) and a numerically optimized front loaded airfoil. The results show that it is advantageous to design the profile with a fairly steep pressure gradient immediately at the front part in order to promote early transition or to prevent too large laminar—even shock induced—separations with the risk of a bubble burst. Profile Mach number distributions and wake traverse data are presented for design and off-design conditions. The discussion of Mach number distributions and boundary layer behavior is supported by numerical results obtained from the blade-to-blade flow solver MISES.

Advanced High Turning Compressor Airfoils for Low Reynolds Number Condition: Part 1 — Design and Optimization

2003 ◽  
Author(s):  
Toyotaka Sonoda ◽  
Yoshihiro Yamaguchi ◽  
Toshiyuki Arima ◽  
Markus Olhofer ◽  
Bernhard Sendhoff ◽  
...  
Keyword(s):  
Reynolds Number ◽  
High Performance ◽  
Guide Vane ◽  
Incidence Angle ◽  
Low Reynolds Number ◽  
Three Dimensional ◽  
Optimization Methods ◽  
Superior Performance ◽  
Experimental Investigations ◽  
Low Reynolds

A high performance compressor airfoil at a low Reynolds number condition (Re = 1.3×105) has been developed using evolutionary algorithms in order to improve the performance of the outlet guide vane (OGV), used in a single low pressure turbine (LPT) of a small turbofan engine for business jet aircrafts. Two different numerical optimization methods, the Evolution Strategy (ES) and the Multi-Objective Genetic Algorithm (MOGA), were adopted for the design process to minimize the total pressure loss and the deviation angle at the design point at low Reynolds number condition. Especially, with respect to the MOGA, robustness against changes of the incidence angle is considered. The optimization process includes the representation of the blade geometry, the generation of a numerical grid and a blade-to-blade analysis using a quasi-three-dimensional (Q3D) Navier-Stokes solver with a k-ω turbulence model including a newly implemented transition model to evaluate the performance. Overall aerodynamic performance and boundary layer properties for the two optimized blades are discussed numerically. The superior performance of the two optimized airfoils is demonstrated by a comparison with conventional controlled diffusion airfoils (CDA). The advantage in performance has been confirmed by detailed experimental investigations, which are presented in Part 2 of this paper.

Numerical Simulation of Turbine Blade Boundary Layer and Heat Transfer and Assessment of Turbulence Models

1997 ◽  
Vol 119 (4) ◽  
pp. 794-801 ◽  
Author(s):  
J. Luo ◽  
B. Lakshminarayana
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Reynolds Number ◽  
Low Reynolds Number ◽  
Turbulence Models ◽  
Navier Stokes ◽  
Bypass Transition ◽  
Boundary Layer Development ◽  
Low Reynolds ◽  
Layer Development

The boundary layer development and convective heat transfer on transonic turbine nozzle vanes are investigated using a compressible Navier–Stokes code with three low-Reynolds-number k–ε models. The mean-flow and turbulence transport equations are integrated by a four-stage Runge–Kutta scheme. Numerical predictions are compared with the experimental data acquired at Allison Engine Company. An assessment of the performance of various turbulence models is carried out. The two modes of transition, bypass transition and separation-induced transition, are studied comparatively. Effects of blade surface pressure gradients, free-stream turbulence level, and Reynolds number on the blade boundary layer development, particularly transition onset, are examined. Predictions from a parabolic boundary layer code are included for comparison with those from the elliptic Navier–Stokes code. The present study indicates that the turbine external heat transfer, under real engine conditions, can be predicted well by the Navier–Stokes procedure with the low-Reynolds-number k–ε models employed.

An Experimental Study of Heat Transfer on an Outlet Guide Vane

2014 ◽  
Author(s):  
Chenglong Wang ◽  
Lei Wang ◽  
Bengt Sundén ◽  
Valery Chernoray ◽  
Hans Abrahamsson
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Reynolds Number ◽  
Turbulent Boundary Layer ◽  
Guide Vane ◽  
Incidence Angle ◽  
Boundary Layer Transition ◽  
Transfer Coefficients ◽  
Suction Surface ◽  
Layer Transition

In the present study, the heat transfer characteristics on the suction and pressure sides of an outlet guide vane (OGV) are investigated by using liquid crystal thermography (LCT) method in a linear cascade. Because the OGV has a complex curved surface, it is necessary to calibrate the LCT by taking into account the effect of viewing angles of the camera. Based on the calibration results, heat transfer measurements of the OGV were conducted. Both on- and off-design conditions were tested, where the incidence angles of the OGV were 25 degrees and −25 degrees, respectively. The Reynolds numbers, based on the axial flow velocity and the chord length, were 300,000 and 450,000. In addition, heat transfer on suction side of the OGV with +40 degrees incidence angle was measured. The results indicate that the Reynolds number and incidence angle have considerable influences upon the heat transfer on both pressure and suction surfaces. For on-design conditions, laminar-turbulent boundary layer transitions are on both sides, but no flow separation occurs; on the contrary, for off-design conditions, the position of laminar-turbulent boundary layer transition is significantly displaced downstream on the suction surface, and a separation occurs from the leading edge on the pressure surface. As expected, larger Reynolds number gives higher heat transfer coefficients on both sides of the OGV.

Experimental and Numerical Investigation of Transition Effects on a Low Reynolds Number Airfoil

2017 ◽  
Author(s):  
Michael J. Collison ◽  
Peter X. L. Harley ◽  
Domenico di Cugno
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Separation Bubble ◽  
Low Reynolds Number ◽  
Flow Visualisation ◽  
Transition Model ◽  
Laminar Separation ◽  
Oil Flow ◽  
Low Reynolds ◽  
Low Reynolds Number Airfoil

Low speed, small scale turbomachinery operates at low Reynolds number with transition phenomena occurring. In small consumer product applications, high efficiency and low noise are key performance metrics. Transition behaviour will partly determine the state of the boundary layer at the trailing edge; whether it is laminar, turbulent or separated impacts aerodynamic and acoustic performance. This study aimed to evaluate a commercially available CFD transition model on a low Reynolds number Eppler E387 airfoil and identify whether it was able to correctly model the boundary layer transition, and at what expense. CFD was carried out utilising the ANSYS Shear Stress Transport (SST) k-ω γ-Reθ transition model. The CFD progressed from 2D in Fluent v150, through to single cell thickness 3D (pseudo 2D) in CFX v172. An Eppler E387 low Reynolds number airfoil, for which experimental data was readily available from literature at Re = 200,000 was used as the validation case for the CFD, with results computed at numerous incidence angles and mesh densities. Additionally, experimental surface oil flow visualisation was undertaken in a wind tunnel using a scaled E387 airfoil for the zero incidence case at Re = 50,000. The flow visualisation exhibited the expected key features of transition in the breakdown of the boundary layer from laminar to turbulent, and was used as a validation case for the CFD transition model. The comparison between the results from the CFD transition model and the experimental data from literature suggested varying levels of agreement based on the mesh density and CFD solver in the starting location of the laminar separation bubble, with higher disparity for the position of the reattachment point. Whether 2D or 3D, the prediction accuracy was seen to worsen at high incidence angles. Finally, the location of the laminar separation bubble between CFD and oil flow visualisation had good agreement and a set of guidelines on the mesh parameters which can be applied to low Reynolds number turbomachinery simulations was determined.

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