Characterization of Turbine Blade Friction Dampers

2004 ◽  
Vol 127 (4) ◽  
pp. 856-862 ◽  
Author(s):  
K.-H. Koh ◽  
J. H. Griffin ◽  
S. Filippi ◽  
A. Akay

This paper discusses an approach for characterizing the dynamic behavior of a friction damper. To accomplish this, the deflection of the damper is measured as a function of an applied force for a range of amplitudes, normal loads, and excitation frequencies. The resulting hysteresis curves are used to generate curves of nonlinear stiffness and damping as a function of the amplitude of motion. A method of presenting this information in a dimensionless format is demonstrated. This format allows direct comparisons of the nonlinear stiffness and damping of actual dampers with that often used in analytical models to compute the dynamic response of frictionally damped turbine blades. It is shown that for the case of a damper with a spherical head significant differences exist between the actual behavior of the damper and that often assumed in simple analytical models. In addition, Mindlin’s analysis of a sphere on a half space is used to estimate the damper’s stiffness as well as its theoretical hysteresis curves. The hysteresis curves are then used to determine dimensionless stiffness and damping curves. The results compare favorably with those found experimentally.

Author(s):  
K.-H. Koh ◽  
J. H. Griffin ◽  
S. Filippi ◽  
A. Akay

This paper discusses approach for characterizing the dynamic behavior of a friction damper. To accomplish this, the deflection of the damper is measured as a function of an applied force for a range of amplitudes, normal loads, and excitation frequencies. The resulting hysteresis curves are used to generate curves of nonlinear stiffness and damping as a function of the amplitude of motion. A method of presenting this information in a dimensionless format is demonstrated. This format allows direct comparisons of the nonlinear stiffness and damping of actual dampers with that often used in analytical models to compute the dynamic response of frictionally damped turbine blades. It is shown that for the case of a damper with a spherical head significant differences exist between the actual behavior of the damper and that often assumed in simple analytical models. In addition, Mindlin’s analysis of a sphere on a half space is used to estimate the damper’s stiffness as well as its theoretical hysteresis curves. The hysteresis curves are then used to determine dimensionless stiffness and damping curves. The results compare favorably with those found experimentally.


Author(s):  
C. Bréard ◽  
J. S. Green ◽  
M. Vahdati ◽  
M. Imregun

This paper presents an iterative method for determining the resonant speed shift when non-linear friction dampers are included in turbine blade roots. Such a need arises when conducting response calculations for turbine blades where the unsteady aerodynamic excitation must be computed at the exact resonant speed of interest. The inclusion of friction dampers is known to raise the resonant frequencies by up to 20% from the standard assembly frequencies. The iterative procedure uses a viscous, time-accurate flow representation for determining the aerodynamic forcing, a look-up table for evaluating the aerodynamic boundary conditions at any speed, and a time-domain friction damping module for resonance tracking. The methodology was applied to an HP turbine rotor test case where the resonances of interest were due to the 1T and 2F blade modes under 40 engine-order excitation. The forced response computations were conducted using a multi-stage approach in order to avoid errors associated with “linking” single stage computations since the spacing between the two bladerows was relatively small. Three friction damper elements were used for each rotor blade. To improve the computational efficiency, the number of rotor blades was decreased by 2 to 90 in order to obtain a stator/rotor blade ratio of 4/9. However, the blade geometry was skewed in order to match the capacity (mass flow rate) of the components and the condition being analysed. Frequency shifts of 3.2% and 20.0% were predicted for the 1T/40EO and 2F/40EO resonances in about 3 iterations. The predicted frequency shifts and the dynamic behaviour of the friction dampers were found to be within the expected range. Furthermore, the measured and predicted blade vibration amplitudes showed a good agreement, indicating that the methodology can be applied to industrial problems.


2019 ◽  
Vol 90 (1) ◽  
pp. 107-126 ◽  
Author(s):  
Louis Gagnon ◽  
Marco Morandini ◽  
Gian Luca Ghiringhelli

Abstract This survey provides an insight into the modeling and testing of uniaxial friction dampers. The focus is on attenuating the linear relative movement along planar surfaces for frequencies between 10 Hz and 1 kHz. An overview of the different approaches seen in the literature concerning friction damping is provided. Examples and evaluation of such dampers excited over a wide range of frequencies are presented. The information required to develop models of friction dampers is covered. To that end, different modeling approaches are presented for dry friction. Dynamic friction models with an internal state are covered, and their advantages are described. Other modeling approaches are reported for complete systems with friction dampers. Both numerical and analytical models are covered. Experimental configurations from a selection of authors are also included. Finally, a series of suggestions for the numerical modeling and experimental testing of a friction damper are given.


1997 ◽  
Vol 119 (1) ◽  
pp. 96-103 ◽  
Author(s):  
K. Y. Sanliturk ◽  
M. Imregun ◽  
D. J. Ewins

Although considerable effort has been devoted to the formulation of predictive models of friction damper behavior in turbomachinery applications, especially for turbine blades, the problem is far from being solved due to the complex nonlinear behavior of the contact surfaces. This paper primarily focuses on analytical and numerical aspects of the problem and addresses the problem in the frequency domain while exploring the viability of equivalent time-domain alternatives. The distinct features of this work are: (i) the modelling of nonlinear friction damper behavior as an equivalent amplitude-dependent complex stiffness via a first-order harmonic balance method (HBM), (ii) the use of sine sweep excitation in time-marching analysis, (iii) the application of the methodology to numerical test cases, including an idealised 3D turbine blade model with several friction dampers, (iv) the verification of the numerical findings using experimental data, and (v) a detailed assessment of the suitability of HBM for the analysis of structures with friction dampers.


Author(s):  
J. Szwedowicz ◽  
M. Kissel ◽  
B. Ravindra ◽  
R. Kellerer

The use of under-platform friction dampers is a common practice for the elimination of high cycle fatigue failures of turbomachinery blading. Damper performance curves and damper optimization curves are used for the design of friction dampers. It is establishedAAfrom the previous work that apart from damper mass, the contact stiffness between damper and the blade platform is an important parameter in achieving a good damper design. Several methods for the estimation of damper stiffness have been proposed in the literature. Some of them include: 1. Curve fitting approach to a measured frequency response function, 2. Compliance measurement, 3. Measurement of hysteresis loop etc. However, it is not possible to carry out extensive sets of experiments to observe the influence of various parameters on the contact stiffness. Numerical and/or analytical models for contact stiffness evaluation are the present needs for a damper designer. This paper addresses a detailed investigation of the contact stiffness computation. Finite element modeling of the damper and the platform is carried out to study the effect of various parameters such as friction coefficient, centrifugal load, material properties etc. on the contact stiffness. The role of surface roughness and wear are neglected in the present analysis. The reliability of the applied finite element meshes is verified by simulating Hertz’s contact problems. The parametric study indicates that the contact stiffness builds up with increase in friction coefficient, centrifugal force and elastic modulus of the damper material. The results received from a pilot experiment are also presented for further evaluation of the computed results. Finally, a very good agreement between the numerical and experimental performance curves (resonance response amplitude of the blade versus excitation amplitude for the constant damper mass; Cameron et. al, 1987) of the blade with the damper is found for the tangential contact stiffness obtained from the finite element calculation. The present work extends the quest for a rational approach to damper design.


2021 ◽  
Author(s):  
Ryuichi Umehara ◽  
Sotaro Takei ◽  
Tomohiro Akaki ◽  
Hiroki Kitada

Abstract Turbine blades are used under increasingly severe conditions in order to increase the thermal efficiency of the gas turbines in operation. Friction dampers are often used to reduce the vibration of the blade and improve the plant reliability. Under platform dampers designed to generate friction between platforms and dampers have been widely adopted in gas turbines as one of the friction dampers. It is important to predict the vibration characteristics of such damper blades analytically during the design phase, and many analysis methods have been proposed vigorously. However, the phenomenon of the friction damper is not fully understood because of its complicated behavior due to nonlinearity such as contact and sliding. One of them is the variability of frequency generated in the under platform dampers. Recently, it has been reported on the variability of frequency in the mock-up blade test greatly under small excitation force, due to variability of contact surfaces. As different approach, mechanism of the variability of frequency is explained even if each damper pin has the same dimensions and characteristics of stiffness each other under the range of small vibration without slipped phenomena. In this paper, the phenomenon of this frequency variation is shown based on two physical phenomena. First, it shows the geometric nonlinear characteristics in which the normal load changes by the friction coefficient of the pin and the pin angle. Second, it shows the stiffness nonlinear characteristics in which the contact stiffness changes with the normal load of the pin. Based on the new proposed modeling of combining the geometric nonlinear characteristics and nonlinear stiffness characteristics, the phenomenon is shown in which the relative displacement of the pin changes the load and contact stiffness, and the frequency changes. It also shows that the maximum normal load before sliding is different depending on the friction coefficient and the pin angle, and that when the friction coefficient is large and the damper angle is large, the change in contact stiffness due to the normal load is large and the variability of frequency is large.


Author(s):  
Lars Panning ◽  
Walter Sextro ◽  
Karl Popp

The vibration amplitudes of bladed disk assemblies can be reduced significantly by means of friction damping devices such as shrouds, damping wires and interblade friction dampers. In practice, interblade friction dampers are applied in rotating arrangements with various geometries showing curved or flat surfaces like so-called wedge-shaped dampers. This paper is focusing on a computation method to predict the dynamical behaviour of turbine blades with friction dampers including both, curved and wedge-shaped dampers with Hertzian and non-Hertzian contact conditions, respectively. The presented computation method uses a 3D contact model to calculate the contact forces, including normal and tangential stiffnesses, roughness and microslip effects. The relative displacements in the contact area can be expressed by means of 6 DOF of the blade platforms and 6 rigid body DOF of the damper including translational and rotational displacements. The relative displacement of the friction damper with respect to the adjacent blades can be derived from the contact kinematics of the blade-damper-blade system and the equations of motion of the friction damper. Thus, the model can be applied to investigate spatial motions of the bladed disk assembly including bending and torsional vibrations. A comparison of different friction damper designs with respect to an optimal damper geometry and damper mass is presented. The advantages and disadvantages of each design will be discussed. Experimental results are shown to validate the developed computation method.


Author(s):  
Jang-Der Jeng ◽  
Yuan Kang ◽  
Yeon-Pun Chang ◽  
Shyh-Shyong Shyr

The Duffing oscillator is well-known models of nonlinear system, with applications in many fields of applied sciences and engineering. In this paper, a response integration algorithm is proposed to analyze high-order harmonic and chaotic motions in this oscillator for modeling rotor excitations. This method numerically integrates the distance between state trajectory and the origin in the phase plane during a specific period and predicted intervals with excitation periods. It provides a quantitative characterization of system responses and can replace the role of the traditional stroboscopic technique (Poincare´ section method) to observe bifurcations and chaos of the nonlinear oscillators. Due to the signal response contamination of system, thus it is difficult to identify the high-order responses of the subharmonic motion because of the sampling points on Poincare´ map too near each other. Even the system responses will be made misjudgments. Combining the capability of precisely identifying period and constructing bifurcation diagrams, the advantages of the proposed response integration method are shown by case studies. Applying this method, the effects of the change in the stiffness and the damping coefficients on the vibration features of a Duffing oscillator are investigated in this paper. From simulation results, it is concluded that the stiffness and damping of the system can effectively suppress chaotic vibration and reduce vibration amplitude.


Author(s):  
Walter Sextro ◽  
Karl Popp ◽  
Ivo Wolter

Friction dampers are installed underneath the blade platforms to improve the reliability. Because of centrifugal forces the dampers are pressed onto the platforms. Due to dry friction and the relative motion between blades and dampers, energy is dissipated, which results in a reduction of blade vibration amplitudes. The geometry of the contact is in many cases like a Hertzian line contact. A three-dimensional motion of the blades results in a two-dimensional motion of one contact line of the friction dampers in the contact plane. An experiment with one friction damper between two blades is used to verify the two-dimensional contact model including microslip. By optimizing the friction dampers masses, the best damping effects are obtained. Finally, different methods are shown to calculate the envelope of a three-dimensional response of a detuned bladed disk assembly (V84.3-4th-stage turbine blade) with friction dampers.


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