Performance of a Low Heat Rejection Diesel Engine With Air Gap Insulated Piston

1999 ◽  
Vol 121 (3) ◽  
pp. 530-539 ◽  
Author(s):  
K. Rama Mohan ◽  
C. M. Vara Parasad ◽  
M. V. S. Murali Krishna

A threaded air gap insulated piston provided effective insulation without causing sealing problems. The performance of the diesel engine with the air gap insulated piston was obtained with different piston crown materials, at differing magnitudes of air gap with varying injection timings. The engine using Nimonic for the piston crown with an air gap of 3 mm at an injection timing of 29.5° bTDC reduced the BSFC by 12 percent at part loads and 4 percent at full load. The performance in terms of P-θ and T-θ was predicted employing a zero dimensional multizone combustion model, and the model results have been validated with measured pressures and the exhaust gas temperatures. More appropriate piston surface temperatures were employed in Annand’s equation to improve the computer predictions using finite element modeling of the piston. The measured temperatures of air in the air gap using an L-link mechanism provided excellent validation for the finite element prediction of isotherms in the piston.

2015 ◽  
Vol 813-814 ◽  
pp. 830-835
Author(s):  
Akkaraju H. Kiran Theja ◽  
Rayapati Subbarao

The drawbacks associated with bio-fuels can be minimized by making modifications to combustion chamber. Modification of combustion chamber is achieved by providing an air gap in between the crown and the body of the piston with the top crown made of low thermal conductivity material. Experimentation is carried on a diesel engine with brass as piston crown material and karanja as test fuel, which is found to be a better alternative fuel based on the tests carried out prior to modification. Investigations are carried out on the performance of the engine with modified combustion chamber consisting of air gap insulated piston with 2 mm air gap with brass crown when fuelled with karanja oil. Comparative studies are made between the two configurations of engine with and without modification at an injection timing of 29obTDC. Performance, heat balance and emission plots are made with respect to brake power. Fuel consumption increased with modification. The mechanical and volumetric efficiencies are similar in both the cases. Indicated and brake thermal efficiencies got reduced with modification. But, it is good to see that HC and CO emissions are showing positive trend. Thus, the present investigation hints the possibility of improvements while making piston modification and providing air gap insulation.


Author(s):  
Vencherla V. R. Seshagiri Rao ◽  
Maddali V. S. Murali Krishna ◽  
T. Kishen Kumar Reddy ◽  
D. Srikanth ◽  
P. V. Krishna Murthy

It has been found that the vegetable oils and alcohols (ethanol and methanol) are promising substitute fuels for diesel fuel, because they are renewable in nature. However drawbacks associated with crude vegetable oil (high viscosity and low volatility) and ethanol (low cetane number and low energy content) which cause combustion problems in CI engines, call for engine with hot combustion chamber. Investigations were carried out on single–cylinder, four–stroke, water cooled, 3.68 kW direct injection diesel engine at a speed of 1500 rpm to evaluate the performance of a engine with medium grade low heat rejection (LHR) combustion chamber. It consisted of an air gap insulated piston and an air gap insulated liner fuelled with crude jatropha oil and carbureted ethanol with varied injection timing and injector opening pressure. Carbureted ethanol was inducted into the engine through a variable jet carburetor. This carburetor was installed at the inlet manifold of the engine and ethanol was inducted at different percentages of crude vegetable oil at full load operation on mass basis. Aldehydes (measured by dinitrophenyl hydrazine method), particulate emissions and oxides of nitrogen were measured at full load operation of the engine. With maximum induction of ethanol, engine with LHR combustion chamber showed improved performance over conventional engine at 27°bTDC and optimized injection timing.


2018 ◽  
Vol 15 (5) ◽  
pp. 562-566
Author(s):  
Vijaya K. ◽  
Shailesh Palaparty ◽  
Raghavan Srinivasa ◽  
Ravi Kumar Puli

Purpose Investigations are carried out with the aim of improving performance of a diesel engine with the design modification on piston crown to stimulate the uniform combustion by inducing turbulence in the incoming charge. Design/methodology/approach A stirrer is introduced at the top of the piston so as to inculcate more turbulence to the incoming charge by improving the rate of fuel vaporization. Whirling motion is created in the combustible mixture by providing rotating blades on the cavity/bowl of the reciprocating piston head. By putting a simple link mechanism, the oscillatory motion of connecting rod will rotate the blade by an angle of 60°. Findings The investigations are carried out with and without swirl piston at 17.5 compression ratio and 200 bar injection pressure by varying injection timings. Originality/value Finally, the result shows that by using the modified piston, nearly 3 per cent of efficiency increased and 31 per cent of NOx emissions are reduced compared to that of a normal piston with 80 per cent load at standard injection timing.


2020 ◽  
Vol 1 (1) ◽  
Author(s):  
Saravanan Duraiarasan ◽  
Rasoul Salehi ◽  
Anna Stefanopoulou ◽  
Siddharth Mahesh ◽  
Marc Allain

Abstract Stringent NOX emission norm for heavy duty vehicles motivates the use of predictive models to reduce emissions of diesel engines by coordinating engine parameters and aftertreatment. In this paper, a physics-based control-oriented NOX model is presented to estimate the feedgas NOX for a diesel engine. This cycle-averaged NOX model is able to capture the impact of all major diesel engine control variables including the fuel injection timing, injection pressure, and injection rate, as well as the effect of cylinder charge dilution and intake pressure on the emissions. The impact of the cylinder charge dilution controlled by the engine exhaust gas recirculation (EGR) in the highly diluted diesel engine of this work is modeled using an adiabatic flame temperature predictor. The model structure is developed such that it can be embedded in an engine control unit without any need for an in-cylinder pressure sensor. In addition, details of this physics-based NOX model are presented along with a step-by-step model parameter identification procedure and experimental validation at both steady-state and transient conditions. Over a complete federal test procedure (FTP) cycle, on a cumulative basis the model prediction was more than 93% accurate.


Author(s):  
Khawar Mohiuddin ◽  
Minhoo Choi ◽  
Junkyu Park ◽  
Sungwook Park

Nozzle hydraulic flow rate is a critical parameter that affects the combustion process and plays a vital role in the production of emissions from a diesel engine. In this study, injection characteristics, such as normalized injection rate and spray tip penetration, were analyzed for different hydraulic flow rate injectors with the help of spray experiments. To further investigate the effects of hydraulic flow rate on engine-out particulate and gaseous emissions, engine experiments were performed for different values of hydraulic flow rate in multiple injectors. Various operating conditions and loading configurations were examined, and the effects of varying start of injection and exhaust gas recirculation rates for different hydraulic flow rates were analyzed. A separate Pegasor Particle Sensor (PPS-M) sensor was used to measure and collect data on the particle number, and an analysis was conducted to investigate the relation of particle number with hydraulic flow rate, injection timing, and exhaust gas recirculation rate. Results of the spray experiment exhibited a decreasing injection duration and increasing spray tip penetration with increasing hydraulic flow rate. Effect of hydraulic flow rate on combustion and emission characteristics were analyzed from engine experiment results. Least ignition delay was achieved using a smaller hole diameter, retarded injection timing, and lowest EGR%. Higher hydraulic flow rate with retarded injection timing and higher EGR% helped in reduction of NOx emissions and brake-specific fuel consumption, but particulate emissions were increased. Best particulate matter–NOx trade-off was achieved with lowest hydraulic flow rate.


Author(s):  
Seppo A. Niemi ◽  
Juha M. Tyrva¨inen ◽  
Mika J. Laure´n ◽  
Va¨ino¨ O. K. Laiho

In the near future, crude oil based fuels must little by little be replaced by biofuels both in the region of the European Union (EU) and in the United States. Bearing this in mind, a Finnish-made off-road diesel engine was tested with a biofuel-diesel fuel blend in the Internal Combustion Engine (ICE) Laboratory of Turku Polytechnic, Finland. The biofuel was cold-pressed mustard seed oil (MSO). The engine operation, performance and exhaust emissions were investigated using a blend of 30 mass-% MSO and 70 mass-% diesel fuel oil (DFO). The injection timing of the engine was retarded considerably in order to reduce NOx emissions drastically. The main target was then to find out, whether the blended oxygen containing MSO would speed up the combustion so that the particulate matter (PM) emissions would remain unchanged or even decrease despite the injection retardation. As secondary tasks of the study, the NOx readings of the CLD and FTIR analyzers were compared, and exhaust contents of unregulated compounds were determined. Retarding the injection timing resulted in a significant decrease of NOx emissions, but in an increase in smoke, as expected. At retarded timing, the NOx emissions remained almost unchanged, but the amount of smoke decreased when the engine was run with the fuel blend instead of DFO. At retarded timing at rated speed, the number of ultra-fine particles decreased, but the amount of large particles increased with DFO at full load. At 10% load, however, the particle number increased in the entire particle size range due to retardation. At both loads, the use of the fuel blend slightly reduced larger particles, whereas the number of small particles somewhat increased. At full load at an intermediate speed of 1500 rpm, the PM results were very similar to those obtained at rated speed. At 10% load with DFO, however, the injection retardation led to a higher number of larger particles, the smaller particles being at almost an unchanged level. With the fuel blend, the particle number was now higher within almost the whole particle diameter range than with DFO. Considerably higher NO2 contents were usually detected with FTIR than with CLD. The shape of the NOx result curves were rather similar independent of which one of the analyzers was used for measurements. The NOx contents were, however, generally some ten ppms higher with FTIR. The exhaust contents of unregulated compounds were usually low.


Author(s):  
N. Janardhan ◽  
M.V.S. Murali Krishna ◽  
P. Ushasri ◽  
P.V.K. Murthy

Investigations were carried out to evaluate the performance of a low heat rejection (LHR) diesel engine consisting of air gap insulated piston with 3-mm air gap, with superni (an alloy of nickel) crown, air gap insulated liner with superni insert and ceramic coated cylinder head with different operating conditions of crude jatropha oil (CJO) with varied injection timing and injector opening pressure . Performance parameters [brake thermal efficiency, exhaust gas temperature, coolant load and volumetric efficienc and exhaust emissions [smoke and oxides of nitroge were determined at various values of brake mean effective pressure (BMEP). Combustion characteristics [ peak pressure, time of occurrence of peak pressure and maximum rate of pressure ris of the engine were at peak load operation of the engine. Conventional engine (CE) showed deteriorated performance, while LHR engine showed improved performance with vegetable operation at recommended injection timing and pressure. The performance of both versions of the engine improved with advanced injection timing and higher injector opening pressure when compared with CE with pure diesel operation. Relatively, peak brake thermal efficiency increased by 14%, smoke levels decreased by 27% and NOx levels increased by 49% with vegetable oil operation on LHR engine at its optimum injection timing, when compared with pure diesel operation on CE at manufacturers recommended injection timing.


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