Air Film Thickness Estimation in Web Handling Processes

1999 ◽  
Vol 121 (1) ◽  
pp. 50-55 ◽  
Author(s):  
Hiromu Hashimoto
Keyword(s):  
Film Thickness ◽  
Reynolds Equation ◽  
Experimental Results ◽  
Finite Width ◽  
Web Handling ◽  
Foil Bearing ◽  
Guide Roller ◽  
The Finite Difference Method ◽  
Air Film ◽  
The Web

In this paper, in order to estimate an air film thickness between moving web and guide roller (web spacing height), an air film thickness formula was derived based on the finite width compressible foil bearing theory. In the derivation of the air film thickness formula, the two-dimensional Reynolds equation and foil equilibrium equation were discretized by the finite difference method and solved iteratively to obtain the pressure and air film thickness distributions for various parameters. Based on the numerical results, the simplified convenience formula for the estimation of air film thickness between web and guide roller was obtained. On the other hand, the air film thickness between web and guide roller was measured by an optical sensor, and the experimental results were compared with the calculated results. Moreover, the variation of air film thickness between two layers in web winding processes was analyzed by making use of the air film thickness formula derived above. From the theoretical and experimental results obtained, the effects of air film thickness on the web transporting systems were clarified.

A Numerical Study on Air-Entrainment between a Web and a Convex Guide Roller in a Web Transportation Process

2013 ◽  
Vol 392 ◽  
pp. 110-115 ◽  
Author(s):  
Puttha Jeenkour
Keyword(s):  
Film Thickness ◽  
Reynolds Equation ◽  
Numerical Study ◽  
Air Entrainment ◽  
Convex Shape ◽  
Transportation Process ◽  
Guide Roller ◽  
Shape Equation ◽  
Newton Raphson ◽  
Air Film

This paper presents a characteristic of air-entrainment between a web and a guide roller with modified convex shape. Air film thickness is derived using the modified Reynolds equation, a roller shape equation, and a web deflection equation. A finite difference method and a Newton-Raphson scheme are employed to achieve numerical results, i.e. air film thickness and air pressure distribution profiles, a minimum air film thickness, and an air film thickness at the middle of roller length under varied convex roller shapes. The results show that both minimum and central air film thicknesses decrease when the roller is designed as convex shape, and a parameter of convex roller shape affects a minimum air film thickness position.

Theoretical and Experimental Investigations Into Spacing Characteristics Between Roller and Three Types of Webs With Different Permeabilities

2004 ◽  
Author(s):  
H. Hashimoto ◽  
M. Okajima
Keyword(s):  
Film Thickness ◽  
Reynolds Equation ◽  
Numerical Solutions ◽  
Experimental Investigations ◽  
First Order ◽  
Wide Range ◽  
Entrained Air ◽  
Air Diffusion ◽  
Air Film ◽  
The Web

A new theoretical model for estimating the entrained air film thickness between a web and roller is presented for both impermeable and permeable webs. A simple closed-form formula for estimating the air film thickness, which considers the effects of air leakage from the web edges and air diffusion due to the permeability of web, was obtained based on a large number of simultaneous numerical solutions of the compressible Reynolds equation and the web equilibrium equation. The variation of air film thickness with roller velocity is measured for three typical webs: PET (polyethylene terephthalate), coated paper, and newsprint. The effects of web permeability, web width and web tension on the air film thickness are examined theoretically and experimentally for a wide range of roller velocity. Reasonable agreement is seen both quantatively and qualitatively between the predicted and measured results. The validity of the formula for the first order estimation of web-roller interface problems is verified experimentally.

Predicting Traction in Web Handling

1999 ◽  
Vol 121 (3) ◽  
pp. 618-624 ◽  
Author(s):  
K. S. Ducotey ◽  
J. K. Good
Keyword(s):  
Piecewise Linear ◽  
Film Theory ◽  
Simple Algorithm ◽  
Squeeze Film ◽  
Web Handling ◽  
Linear Solution ◽  
Foil Bearing ◽  
Air Film ◽  
Roller Radius ◽  
The Web

A simple algorithm has been developed for predicting traction in web handling applications. Minimal traction exists when the minimum air film height between the roller and web is greater than three times the rms roughness of the two surfaces in contact. Classical foil bearing theory modified for permeable surfaces is used to determine the air film height. A piecewise linear solution using squeeze film theory is also used to account for side leakage. The minimum air film height is a function of web tension, web and roller velocity, air viscosity, web width, web permeability and roller radius. The algorithm is applicable for permeable and nonpermeable webs. Values obtained from the algorithm can be used to predict if sufficient traction is available between the web and roller for a given set of physical and operating parameters. Traction values can also be used as input for winding, wrinkling, and spreading models.

Theoretical and Experimental Investigations Into Spacing Characteristics Between Roller and Three Types of Webs With Different Permeabilities

2005 ◽  
Vol 128 (2) ◽  
pp. 267-274 ◽  
Author(s):  
H. Hashimoto ◽  
M. Okajima
Keyword(s):  
Film Thickness ◽  
Reynolds Equation ◽  
Numerical Solutions ◽  
Experimental Investigations ◽  
Curve Fit ◽  
Wide Range ◽  
Entrained Air ◽  
Air Diffusion ◽  
Air Film ◽  
The Web

A new theoretical model for estimating the entrained air film thickness between a web and roller is presented for both impermeable and permeable webs. A simple curve fit formula for estimating the air film thickness, which considers the effects of air leakage from the web edges and air diffusion due to the permeability of web, was obtained based on a large number of simultaneous numerical solutions of the compressible Reynolds equation and the web equilibrium equation. The variation of air film thickness with roller velocity is measured for three typical webs: polyethylene terephthalate, coated paper, and newsprint. The effects of web permeability, web width, and web tension on the air film thickness are examined theoretically and experimentally for a wide range of roller velocity. Reasonable agreement is seen both quantitatively and qualitatively between the predicted and measured results. The validity of the formula for the first-order estimation of web-roller interface problems is verified experimentally.

Experimental Measurement of a Three Lobe Air Bearing Rotordynamic Coefficients

2006 ◽  
Author(s):  
Rafael O. Ruiz ◽  
Marcelo H. Di Liscia ◽  
Sergio Di´az ◽  
Luis Medina
Keyword(s):  
Reynolds Equation ◽  
Ideal Gas ◽  
Magnetic Bearing ◽  
Experimental Results ◽  
Rotating Speed ◽  
Rotordynamic Coefficients ◽  
Fluid Film Bearings ◽  
Bearing Force ◽  
Air Film ◽  
Gas Journal Bearing

This work presents direct experimental measurements of air film rotordynamic coefficients on a three lobe bearing. The test rig uses two magnetic bearing actuators to impose desired test orbits to the journal. Tests are conducted at several rotating speeds up to 12,000rpm. Journal whirling excitation is independent of the rotating speed, thus allowing asynchronous excitations. One-dimensional orbits in the horizontal and vertical axes are applied as excitations at each rotating speed. The experimental results show the behavior of the rotordynamic coefficients of the air film bearing under synchronous and asynchronous excitation. The synchronous experimental results are compared to numerical estimation of the bearing force coefficients through solution of the isotropic ideal gas journal bearing Reynolds equation coupled with the pressure drop through the feeding holes. The results of this work prove the suitability of the rig to identify both the synchronous and nonsynchronous response of air fluid film bearings.

Static and Dynamic Analysis of Multileaf Foil Journal Bearings Considering Misalignment Effects

1997 ◽  
Author(s):  
D. Sudheer Kumar Reddy ◽  
S. Swarnamani ◽  
B. S. Prabhu
Keyword(s):  
Film Thickness ◽  
Reynolds Equation ◽  
Performance Characteristics ◽  
Frictional Torque ◽  
Static And Dynamic Analysis ◽  
Foil Bearing ◽  
Deformation Equation ◽  
Load Carrying ◽  
Static Performance ◽  
Stiffness And Damping

Abstract In the present work the analysis of gas lubricated multileaf journal bearing has been presented. The two dimensional compressible Reynolds equation was solved to establish the pressure field in the clearance space of the bearing. Elastic deformation equation is coupled with the Reynolds equation to get the foil deflections and change in film thickness. The effect of bearing misalignment on foil bearing performance characteristics has been presented. The problem has been formulated using incremental finite element method. The effect of bearing misalignment on static performance characteristics like load carrying capacity, frictional torque, minimum film thickness and on dynamic characteristics in terms of stiffness and damping coefficients have been presented.

Effects of Foil Bending Rigidity on Spacing Height Characteristics of Hydrostatic Porous Foil Bearings for Web Handling Processes

1997 ◽  
Vol 119 (3) ◽  
pp. 422-427 ◽  
Author(s):  
H. Hashimoto
Keyword(s):  
Reynolds Equation ◽  
Numerical Solutions ◽  
Computation Time ◽  
Finite Width ◽  
Bending Rigidity ◽  
Weighted Residual Method ◽  
Web Handling ◽  
Foil Bearings ◽  
Wide Range ◽  
Foil Bending

In this paper, the effects of foil bending rigidity on the spacing height characteristics of hydrostatic foil bearings with a hollow porous shaft for web handling processes are analyzed by the finite width bearing theory. In the analysis, in order to save computation time and to improve the convergence of solutions, the two-dimensional modified Reynolds equation considering the added flow through porous shaft is reduced to an ordinary differential equation based on the weighted residual method. The reduced Reynolds equation and elastic equation for the foil are discretized by the finite difference method and solved numerically by the iterative technique. The numerical solutions for the pressure and film thickness distributions between foil and shaft are obtained for a wide range of bearing width-to-diameter ratio under various combinations of foil bending rigidity and foil wrap angle, and the spacing height characteristics of the foil bearings are examined theoretically.

On Controlling the Film Thickness in Self-Acting Foil Bearings

1970 ◽  
Vol 92 (2) ◽  
pp. 359-362 ◽  
Author(s):  
A. Eshel
Keyword(s):  
Film Thickness ◽  
Free Path ◽  
Marked Effect ◽  
Solid Wall ◽  
Mean Free Path ◽  
Radius Of Curvature ◽  
Air Gaps ◽  
Foil Bearings ◽  
Foil Bearing ◽  
Air Film

Some factors useful in overcoming excessive air gaps in foil bearings are investigated. Since the gaps of interest are small, the foil bearing equations are modified to include the effects of the molecular mean free path. It is shown that by small corners in the solid wall, one can reduce the air film thickness considerably. A change in curvature with continuous slope has also a marked effect on the film thickness. Theoretical prediction curves allowing the calculation of the air gap as a function of corner angle, change in radius of curvature, and the molecular mean free path are presented.

High Knudsen Number Molecular Rarefaction Effects in Gas-Lubricated Slider Bearings for Computer Flying Heads

1987 ◽  
Vol 109 (2) ◽  
pp. 276-282 ◽  
Author(s):  
Y. Mitsuya ◽  
T. Ohkubo
Keyword(s):  
Film Thickness ◽  
Reynolds Equation ◽  
Flow Model ◽  
Slip Flow ◽  
Ambient Air ◽  
Mean Free Path ◽  
Lubricating Film ◽  
Modified Reynolds Equation ◽  
Air Film ◽  
Rarefaction Effects

This paper presents a study into the gas lubrication capability of an ultra-thin 0.025 μm film (converted value for ambient air film). The experimental results obtained using subambient helium as the lubricating film are compared with the calculated results using the modified Reynolds equation considering flow slippage due to the molecular mean free path effects. This comparison confirms that the slip flow model holds true within the range of the present experiments, and that the modified Reynolds equation is applicable for designing the computer flying heads operating at such thin spacing. The reason for the excellent agreement is discussed considering the locality of rarefaction effects on the lubricating surfaces and the anisotropy of these effects between the film thickness and the slider width.

Thermohydrodynamic Study of Multiwound Foil Bearing Using Lobatto Point Quadrature

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Kai Feng ◽  
Shigehiko Kaneko
Keyword(s):  
High Speed ◽  
Reynolds Equation ◽  
Energy Equation ◽  
Three Dimensional ◽  
Iteration Process ◽  
Element Model ◽  
Air Bearings ◽  
Foil Bearing ◽  
Wide Range ◽  
Air Film

The applications of foil air bearings have been extended for use in a wide range of turbomachineries with high speed and high temperature. Lubricant temperature becomes an important factor in the performance of foil air bearings, especially at high rotational speeds and high loads or at high ambient temperature. This study presents a thermohydrodynamic (THD) analysis of multiwound foil bearing, in which the Reynolds’ equation is solved with gas viscosity as a function of temperature that is obtained from the energy equation. Lobatto point quadrature is utilized to accelerate the iteration process with a sparse mesh across film thickness. A finite element model of the foil is used to describe the foil elasticity. An iterative procedure is performed between the Reynolds equation, the foil elastic deflection equation, and the energy equation until convergence is achieved. A three-dimensional temperature prediction of air film is presented, and a comparison of THD to isothermal results is made to emphasize the importance of thermal effects. Finally, published experimental data are used to validate this numerical solution.

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