Development of Porous Squeeze Film Damper Bearings for Improving the Blade Loss Dynamics of Rotor-Support Systems

1992 ◽  
Vol 114 (3) ◽  
pp. 347-353 ◽  
Author(s):  
Shiping Zhang ◽  
Litang Yan ◽  
Qihan Li

An efficient oil film damper known as porous squeeze film damper (PSFD) is developed based on conventional squeeze film damper (SFD) for more effective and reliable rotor vibration control and especially for improving the blade loss dynamics for rotor support system. The permeability of the outer race of PSFD could remarkably improve the squeeze film damping properties. The transient response of a simple rigid rotor and flexible Jeffcott’s rotor supported on PSFD and SFD subjected to sudden unbalance of blade loss are investigated. Time transient simulation show that PSFD could operate effectively under much greater unbalance as compared with SFD, especially under relative large impact loading of blade loss. Furthermore, the effective eccentricities of PSFD with small transmissibilities (T<1.0) extend to a range of ε<0.9, and optimum film stiffness and damping distribution within the whole film clearance could be achieved.

Author(s):  
Yanhong Ma ◽  
Jie Hong ◽  
Dayi Zhang ◽  
Hong Wang

An efficient oil film damper known as a squeeze film damper with valvular metal rubber squeeze film ring (SFD/VMR) was developed for more effective and reliable vibration control, and especially for improving the blade loss dynamics of high-speed rotors based on the conventional squeeze film damper (SFD). The immobile squeeze film ring of the SFD was replaced by the elastic squeeze film ring with the valvular metal rubber subassembly (VMR) of the SFD/VMR. The squeeze film force properties of the SFD/VMR was improved, because it can passively adjust the squeeze film clearance by taking advantage of the elastic deformation of the VMR and can control the squeeze film clearance in a suitable range. The characteristics of squeeze film stiffness and damping coefficients, as well as the steady-state unbalance response of a simple rigid rotor supported on SFD/VMR and SFD, were reported in a previous literature[1]. In this paper, the transient response of the rigid rotor supported on SFD/VMR and SFD subjected to sudden unbalance of blade loss are inverstigated. Time transient simulation and experimental results indicated that SFD/VMR can operate effectively under much greater unbalance compared with SFD, especially under relative large impact loads of blade loss. The SFD/VMR can suppress the occurrence of the nonlinear vibration phenomenon markedly, such as the bistable jump up phenomenon. Furthermore, the effective eccentricities of SFD/VMR with small transfer ratio (T&lt;1.2) extend to two times of SFD, and optimum film stiffness and damping distribution within the whole film clearance can be achieved.


Author(s):  
Shiping Zhang ◽  
Litang Yan

An efficient oil film damper known as porous squeeze film damper (PSFD) was developed for more effective and reliable vibration control of high speed rotors based on the conventional squeeze film damper (SFD). The outer race of the PSFD is made of permeable sintered porous metal materials. The permeability allows some of the oil to permeate into and seep out the porous matix, with remarkebly improvement of the squeeze film damping properties. The characteristics of PSFD oil film stiffness and damping coefficients and permeability, also, the steady state unbalance response of a simple rigid rotor and flexible Jeffcott’s rotor supported on PSFD and SFD are investigated. A typical experiment is presented. Investigations show that the nonlinear vibration characteristis of the unpressurized SFD system such as bistable jump phenomena and “lockup” at rotor pin–pin critical speeds could be avoided and virtually disappear under much greater unbalance level with properly designed PSFD system. PSFD has the potential advantages to operate effectively under relative large unbalance conditions.


1995 ◽  
Vol 117 (3) ◽  
pp. 490-497 ◽  
Author(s):  
J. Y. Zhao ◽  
E. J. Hahn

This paper outlines an improved squeeze film damper which reduces significantly the dependence of the stiffness of conventional squeeze film dampers on the vibration amplitudes. This improved damper consists of a conventional squeeze film damper with a flexibility supported outer ring. This secondary flexible support is considered to be massless, and to have a constant stiffness and damping. Assuming the short bearing approximation and the ‘π’ film cavitation model, the performances of this damper in preventing bistable operation and sub-synchronous and nonsynchronous motions are theoretically demonstrated for a rigid rotor supported on a squeeze film damper. Blade-loss simulations are carried out numerically.


1991 ◽  
Vol 113 (4) ◽  
pp. 557-562 ◽  
Author(s):  
Shiping Zhang ◽  
Litang Yan

An efficient oil film damper known as a porous squeeze film damper (PSFD) was developed for more effective and reliable vibration control of high-speed rotors based on the conventional squeeze film damper (SFD). The outer race of the PSFD is made of permeable sintered porous metal materials. The permeability allows some of the oil to permeate into and seep out of the porous matrix, with remarkable improvement of the squeeze film damping properties. The characteristics of PSFD oil film stiffness and damping coefficients and permeability, and also, the steady-state unbalance response of a simple rigid rotor and flexible Jeffcott’s rotor supported on PSFD and SFD are investigated. A typical experiment is presented. Investigations show that the nonlinear vibration characteristics of the unpressurized SFD system such as bistable jump phenomena and “lockup” at rotor pin-pin critical speeds could be avoided and virtually disappear under much greater unbalance levels with properly designed PSFD system. PSFD has the potential advantage of operating effectively under relatively large unbalance conditions.


Author(s):  
Zhu Changsheng

Abstract The behaviors of oil film stiffness and damping coefficients of the deep multi-recessed hybrid squeeze film damper (HSFD) with the orifices compensated are first analysed in this paper. The control ability of the HSFD on the rotor system vibrations is studied theoretically and experimentally with a rigid rotor system supported on the HSFD, and compared with that of the conventional squeeze film damper (SFD). Investigation shows that the HSFD not only can significantly improve the high nonlinearity of the SFD, but also can effectively control the rotor vibrational amplitudes, especially for larger rotor unbalance levels and radial clearance ratios, as compared with the SFD.


1980 ◽  
Vol 102 (1) ◽  
pp. 41-47 ◽  
Author(s):  
A. Kent Stiffler

A pressurized oil squeeze film damper supporting a rigid rotor mounted in antifriction bearings is investigated. Orifice and inherent feed inlets are examined, and it is shown that the clearance determines the inlet resistance for a groove or slot. The film stiffness and damping forces are determined as a function of the restrictor coefficient, rotor unbalance speed and the supply pressure using the short bearing approximation. These forces are related to the system transmissibility. A design methodology for low transmissibilities is presented.


1999 ◽  
Vol 122 (1) ◽  
pp. 211-218 ◽  
Author(s):  
C. V. Suciu ◽  
O. Bonneau ◽  
D. Brun-Picard ◽  
J. Fre^ne ◽  
M. D. Pascovici

A novel squeeze film damper and vibration generator (SFD&VG) is proposed as an option in the vibration control field. The SFD&VG can be used as an active squeeze film damper (ASFD) or as a vibration generator (vibrator), for unidimensional vibration damping or generation. The SFD&VG concept is connected with current research to improve a common industrial process—drilling of deep holes. The SFD&VG is based on the variable area of the lubricant film, which allows the development of a variable force, and a change in fluid film stiffness and damping. The analysis is initiated for an elementary configuration of the SFD&VG—the infinite width Rayleigh step case—and then it is developed for an advanced elliptical SFD&VG. The Reynolds equation is solved for both pure squeeze film effect which provides vibration damping, and pure hydrodynamic wedge effect which provides vibration generation. The theoretical part is continued with the SFD&VG dynamic simulation. The SFD&VG experimental device and vibration measurements, performed for the two defined regimes, ASFD and vibration generator, are presented. Finally, the experimental and theoretical results are briefly compared. [S0742-4787(00)05201-2]


Author(s):  
Shiping Zhang ◽  
Litang Yan ◽  
Qihan Li ◽  
Yoshihiko Kawazoe

Abstract The rotor time domain orbits and the transmissibility trajectories of a rigid rotor supported on squeeze film damper (SFD) and porous squeeze film damper (PSFD) systems were investigated. Under certain system parameters, The SFD system with a centralising spring exhibits excessive nonsynchronous motions with approximate third harmonic frequencies and opposite whirling motions as well as severe transmitted forces. However, under same system parameters and with a porous permeable film outer race PSFD system could effectively attenuate the nonsynchronous motions with very small transmissibilities. The rigid rotor without a centering spring supported on SFD and PSFD systems were also investigated. The highly nonlinear film force characteristics take the major responsibility for the nonsynchronous motions of uncentralized SFD systems, and typical second and third harmonic orbits of SFD system were predicted. While under the same conditions, perfect synchronous orbits of PSFD system were resulted. PSFD through outer race permeability could provide more reasonable film force characteristics, and thus has the capability of suppressing nonsynchronous motions.


2020 ◽  
Vol 21 (6) ◽  
pp. 619
Author(s):  
Kostandin Gjika ◽  
Antoine Costeux ◽  
Gerry LaRue ◽  
John Wilson

Today's modern internal combustion engines are increasingly focused on downsizing, high fuel efficiency and low emissions, which requires appropriate design and technology of turbocharger bearing systems. Automotive turbochargers operate faster and with strong engine excitation; vibration management is becoming a challenge and manufacturers are increasingly focusing on the design of low vibration and high-performance balancing technology. This paper discusses the synchronous vibration management of the ball bearing cartridge turbocharger on high-speed balancer and it is a continuation of papers [1–3]. In a first step, the synchronous rotordynamics behavior is identified. A prediction code is developed to calculate the static and dynamic performance of “ball bearing cartridge-squeeze film damper”. The dynamic behavior of balls is modeled by a spring with stiffness calculated from Tedric Harris formulas and the damping is considered null. The squeeze film damper model is derived from the Osborne Reynolds equation for incompressible and synchronous fluid loading; the stiffness and damping coefficients are calculated assuming that the bearing is infinitely short, and the oil film pressure is modeled as a cavitated π film model. The stiffness and damping coefficients are integrated on a rotordynamics code and the bearing loads are calculated by converging with the bearing eccentricity ratio. In a second step, a finite element structural dynamics model is built for the system “turbocharger housing-high speed balancer fixture” and validated by experimental frequency response functions. In the last step, the rotating dynamic bearing loads on the squeeze film damper are coupled with transfer functions and the vibration on the housings is predicted. The vibration response under single and multi-plane unbalances correlates very well with test data from turbocharger unbalance masters. The prediction model allows a thorough understanding of ball bearing turbocharger vibration on a high speed balancer, thus optimizing the dynamic behavior of the “turbocharger-high speed balancer” structural system for better rotordynamics performance identification and selection of the appropriate balancing process at the development stage of the turbocharger.


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