Three Dimensional Finite Element Analysis of a Split-Sleeve Cold Expansion Process

2009 ◽  
Vol 131 (3) ◽  
Author(s):  
S. Ismonov ◽  
S. R. Daniewicz ◽  
J. C. Newman ◽  
M. R. Hill ◽  
M. R. Urban
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Three Dimensional ◽  
Element Model ◽  
Residual Stress Field ◽  
Expansion Process ◽  
Element Analysis ◽  
Cold Expansion ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element

A cold expansion process is used to prolong the fatigue life of a structure under cyclic loadings. The process produces a beneficial compressive residual stress zone in the hole vicinity, which retards the initiation and propagation of the crack at the hole edge. In this study, a three-dimensional finite element model of the split-sleeve cold expansion process was developed to predict the resulting residual stress field. A thin rectangular aluminum sheet with a centrally located hole was considered. A rigid mandrel and an elastic steel split sleeve were explicitly modeled with the appropriate contact elements at the interfaces between the mandrel, the sleeve, and the hole. Geometrical and material nonlinearities were included. The simulation results were compared with experimental measurements of the residual stress. The influence of friction and the prescribed boundary conditions for the sheet were studied. Differences between the split-sleeve- and the non-split-sleeve model solutions are discussed.

Effect of Friction on Residual Stress Distribution Induced by Split Sleeve Cold Expansion Process

2020 ◽  
Author(s):  
Mithun K. Dey ◽  
Dave Kim ◽  
Hua Tan
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Stress Distribution ◽  
Compressive Residual Stress ◽  
Three Dimensional ◽  
Element Model ◽  
Residual Stress Distribution ◽  
Expansion Process ◽  
Cold Expansion ◽  
Three Dimensional Finite Element

Abstract Residual Stress distribution and parametric influence of friction are studied for the split sleeve cold expanded holes in Al 2024 T351 alloy, by developing a three-dimensional finite element model of the process. Fastener holes in the alloy are necessary for the manufacturing process, but they create a potential area for stress concentration, which eventually leads to fatigue under cyclic loading. Beneficial compressive residual stress distribution as a result of the split sleeve cold expansion process provides retardation against crack initiation and propagation at the critical zones near hole edges. In this parametric study, the influence of friction between contact surfaces of the split sleeve and mandrel is numerically investigated. Hole reaming process after split sleeve cold expansion is often not discussed. Without this post-processing procedure, split sleeve cold expansion is incomplete in practice, and its purpose of providing better fatigue performance is invalidated. This study presents results and an overview of the significance of friction with the consideration of the postprocessing of split sleeve cold expansion. The numerical results show that with increasing friction coefficient, compressive residual stress reduces significantly at the mandrel entry side, which makes the hole edge more vulnerable to fatigue. The different aspects of finite element modeling approaches are also discussed to present the accuracy of the prediction. Experimental residual stress observation or visual validation is expensive and time-consuming. So better numerical prediction with the transparency of the analysis design can provide critical information on the process.

scholarly journals Numerical Simulation on Residual Stress Field of Flat-Topped Laser Oblique Shocking of Ni-Based Alloy GH4169

2020 ◽  
Vol 2020 ◽  
pp. 1-14
Author(s):  
Xiangming Qu ◽  
Yongkang Zhang ◽  
Jun Liu
Keyword(s):  
Residual Stress ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Field ◽  
Three Dimensional ◽  
Turbine Disk ◽  
Residual Stress Field ◽  
Element Analysis ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element

This paper is based on laser shock peening (LSP) system with a flat-topped beam, using robot simulation software to determine the oblique shock angle of different areas of a certain turbine disk mortise. Three-dimensional finite element analysis was used to study residual stress field of Ni-based alloy GH4169 under flat-topped laser oblique shocking. The effects of different laser energy and different shocking number on residual stress field of Ni-based alloy GH4169 of LSP were studied. Three-dimensional finite element analysis used super-Gaussian beam distribution to construct spatial distribution model of shock wave induced by LSP. The simulation results were in good agreement with the experimental results. The research results will provide a theoretical basis for LSP of certain turbine disk mortise.

Finite Element Analysis of Nonuniformity of Tires with Imperfections5

2007 ◽  
Vol 35 (3) ◽  
pp. 226-238 ◽  
Author(s):  
K. M. Jeong ◽  
K. W. Kim ◽  
H. G. Beom ◽  
J. U. Park
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Three Dimensional ◽  
Element Model ◽  
Radial Force ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
Dimensional Finite Element ◽  
Force Variation ◽  
Three Dimensional Finite Element

Abstract The effects of variations in stiffness and geometry on the nonuniformity of tires are investigated by using the finite element analysis. In order to evaluate tire uniformity, a three-dimensional finite element model of the tire with imperfections is developed. This paper considers how imperfections, such as variations in stiffness or geometry and run-out, contribute to detrimental effects on tire nonuniformity. It is found that the radial force variation of a tire with imperfections depends strongly on the geometrical variations of the tire.

Three-Dimensional Finite Element Analysis of Residual Stress in Arteries

2004 ◽  
Vol 32 (2) ◽  
pp. 257-263 ◽  
Author(s):  
M. L. Raghavan ◽  
S. Trivedi ◽  
A. Nagaraj ◽  
D. D. McPherson ◽  
K. B. Chandran
Keyword(s):  
Residual Stress ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Three Dimensional ◽  
Element Analysis ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element

Finite Element Analysis of the Effect of Surface Hardening Depth in Port Crane Wheel

2011 ◽  
Vol 291-294 ◽  
pp. 3282-3286 ◽  
Author(s):  
Jiang Wei Wu ◽  
Peng Wang
Keyword(s):  
Finite Element ◽  
Surface Hardening ◽  
Three Dimensional ◽  
Element Model ◽  
Contact Stresses ◽  
Numerical Results ◽  
Element Analysis ◽  
Finite Element Software ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element

In port crane industry, the surface hardening technique is widely used in order to improve the strength of wheel. But the hardening depth is chosen only by according to the experience, and the effect of different hardened depths is not studied theoretically. In this paper, the contact stresses in wheel with different hardening depth have been analyzed by applying three-dimensional finite element model. Based on this model, the ANSYS10.0 finite element software is used. The elastic wheel is used to verify the numerical results with the Hertz’s theory. Three different hardening depths, namely 10mm, 25mm and whole hardened wheel, under three different vertical loads were applied. The effect of hardening depth of a surface hardened wheel is discussed by comparing the contact stresses and contact areas from the numerical results.

scholarly journals A finite element analysis of sacroiliac joint displacements and ligament strains in response to three manipulations

2020 ◽  
Vol 21 (1) ◽  
Author(s):  
Zhun Xu ◽  
Yikai Li ◽  
Shaoqun Zhang ◽  
Liqing Liao ◽  
Kai Wu ◽  
...  
Keyword(s):  
Finite Element ◽  
Sacroiliac Joint ◽  
Clinical Effect ◽  
Three Dimensional ◽  
Element Model ◽  
Element Analysis ◽  
Ligament Strain ◽  
Dimensional Finite Element ◽  
The Right ◽  
Three Dimensional Finite Element

Abstract Background Clinical studies have found that manipulations have a good clinical effect on sacroiliac joint (SIJ) pain without specific causes. However, the specific mechanisms underlying the effect of manipulations are still unclear. The purpose of this study was to investigate the effects of three common manipulations on the stresses and displacements of the normal SIJ and the strains of the surrounding ligaments. Methods A three-dimensional finite element model of the pelvis-femur was developed. The manipulations of hip and knee flexion (MHKF), oblique pulling (MOP), and lower limb hyperextension (MLLH) were simulated. The stresses and displacements of the SIJ and the strains of the surrounding ligaments were analyzed during the three manipulations. Results MOP produced the highest stress on the left SIJ, at 6.6 MPa, while MHKF produced the lowest stress on the right SIJ, at 1.5 MPa. The displacements of the SIJ were all less than 1 mm during the three manipulations. The three manipulations caused different degrees of ligament strain around the SIJ, and MOP produced the greatest straining of the ligaments. Conclusion The three manipulations all produced small displacements of the SIJ and different degrees of ligament strains, which might be the mechanism through which they relieve SIJ pain. MOP produced the largest displacement and the greatest ligament strains.

Numerical Study of Welding Sequence on the Residual Stress Field in a Thick-Walled Tee Joint

2011 ◽  
Vol 219-220 ◽  
pp. 1211-1214
Author(s):  
Wei Jiang
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Numerical Study ◽  
Three Dimensional ◽  
Element Model ◽  
Residual Stress Field ◽  
Factors Affecting ◽  
Welding Sequence ◽  
Welding Sequences ◽  
Three Dimensional Finite Element

Finite element simulation is an efficient method for studying factors affecting weld-induced residual stress distributions. In this paper, a validated three-dimensional finite element model consisting of sequentially coupled thermal and structural analyses was developed. Three possible symmetrical welding sequences, i.e. one-welder, two-welder and four-welder sequence, which were perceived to generate the least distortion in actual welding circumstances, were proposed and their influences on the residual stress fields in a thick-walled tee joint were investigated. Appropriate conclusions and recommendations regarding welding sequences are presented.

Finite Element Analysis of a Fishplate Rail Joint in Extreme Environment Condition

2020 ◽  
Vol 12 (5) ◽  
Author(s):  
Sunil Kumar Sharma ◽  
Jaesun Lee
Keyword(s):  
Finite Element ◽  
Three Dimensional ◽  
Element Model ◽  
Extreme Environment ◽  
High Rate ◽  
Railway Track ◽  
Element Analysis ◽  
Track System ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element

Railways are very efficient mode of transportation. Speed limits of the railways and loads they carry are increasing rapidly. Due to some advantages, the insulated rail joints are still the part of a rail-track system. However, a high rate of failure of joints puts the railway track at risk. Therefore, a detailed study of these joints is required. In this paper, a three-dimensional finite element model of rail-fishplate joint is created using Abaqus - a finite element method-based software. Stresses in fishplate and bolts due to wheel impact are analysed by coupling implicit and explicit methods. It is found that bolts are a critical part of a joint due to stresses and vibrations to which they are subjected. The large number of stresses and vibration can result into loosening of bolts.

INVESTIGATION OF DAMAGE ON DERBENDIKHAN DAM DURING EARTHQUAKE EXCITATION

2019 ◽  
Vol 6 (1) ◽  
Author(s):  
Cagri Mollamahmutoglu ◽  
Idris Bedirhanoglu
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Three Dimensional ◽  
Element Model ◽  
Main Body ◽  
Damage Development ◽  
Element Analysis ◽  
Rock Fill ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element

In this study, the performance of a damaged dam was evaluated through a three-dimensional finite element model. The dam is located in Derbendikhan city of Northern Iraq and damaged during a 7.3 magnitude earthquake which was happened 30 kilometers south of Halabja city. Derbendikhan dam which was built between the years 1956-1961 is a clay-core rock fill dam. The damage of the dam was investigated at the site right after the earthquake and some cracks were observed in the main body of the dam. The main goal of this work is to present the results of the survey which was conducted at the site and investigating the damage development mechanism through a realistic three-dimensional finite element model of the dam. As complying with the observations at the site, the finite element analysis has shown that the primary failure mechanism is due to the separation of the core and rock fill sections at the downstream side of the dam.

A Three-Dimensional Finite Element Evaluation of a Destructive Experimental Method for Determining Through-Thickness Residual Stresses in Girth Welded Pipes

1986 ◽  
Vol 108 (2) ◽  
pp. 99-106 ◽  
Author(s):  
E. F. Rybicki ◽  
J. R. Shadley
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Experimental Method ◽  
Three Dimensional ◽  
Element Model ◽  
Stress Distributions ◽  
Reference Stress ◽  
Improvement Process ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element

The accuracy of a destructive, experimental method for the evaluation of through-thickness residual stress distributions is investigated. The application of the method is to a welded pipe that has been subjected to a residual stress improvement process. The residual stress improvement process introduces gradients in the stress distribution. The question of interest is how well the back-computation method used to interpret the experimental data represents the residual stress distribution for this type of stress profile. To address this question, a finite element model was used to provide a reference stress solution for comparison with the back-computation results of the experimental method. Three-dimensional finite element stress analyses were also conducted to simulate the cutting steps of the destructive laboratory procedure. The residual stress distributions obtained by the back-computation procedure were then compared with the reference stress solutions provided by the finite element model. The comparisons show agreement and indicate that good results can be expected from the experimental method when it is applied to a pipe that has been subjected to a residual stress improvement process, provided that the axial gradient of stress is not too large.

Sign in / Sign up

Export Citation Format

Share Document