Further Developments in Applying the Finite Element Method to the Calculation of Temperature Distributions in Machining and Comparisons With Experiment

1983 ◽  
Vol 105 (3) ◽  
pp. 149-154 ◽  
Author(s):  
M. G. Stevenson ◽  
P. K. Wright ◽  
J. G. Chow

The finite element program developed in previous work [1] for calculating the temperature distributions in the chip and tool in metal machining has been extended in its range of application. Specifically, the program no longer needs a flow field as input and it can accommodate a wide range of shear angle and contact lengths. An important feature of this paper is that temperature fields from the finite element method have been compared with temperatures obtained with a previously described metallographic method [7]. This is the first time these two techniques have been used for the same machining conditions and the comparisons are very good.

1983 ◽  
Vol 14 (2) ◽  
pp. 85-92 ◽  
Author(s):  
Tilahun Aberra

The numerical solution of the behaviour of discrete time steps in digital computer analysis of square aquifers containing pumped wells is examined by using the finite element method with a 4 node linear quadrilateral isoparametric surface element. A wide range of time steps are used in the computation. The calculations show that discrete time steps can cause errors and oscillations in the calculations particularly when wells start and stop pumping. Comparison with known results obtained by theoretical and finite difference procedures has been considered. The main objective of this paper is to demonstrate comparison of the finite element and finite difference simulation results over a regular linear 4 node quadrilateral mesh suitable to represent the two numerical schemes with a marked similarity. The dimensionless time drawdown results of the finite element method agreed well with the finite difference and analytical results for small time increment. However, for large time increments, there are from slight to significant oscillations in the results and notable discrepancies are observed in the solutions of the two numerical methods.


1982 ◽  
Vol 104 (3) ◽  
pp. 305-311 ◽  
Author(s):  
Ming-Ching Tang ◽  
Shiro Kobayashi

The metal-forming process of shell nosing at room temperature was analyzed by the finite-element method. The strain-rate effects on materials properties were included in the analysis. In cold nosing simulations, the nine-node quadrilateral elements with quadratic velocity distribution were used for the workpiece. The treatment of a moving boundary in the analysis of nosing is discussed and successfully implemented in the finite-element program. FEM simulations of 105-mm dia. shells of AISI 1018 steel and aluminum 2024 were performed and solutions were obtained in terms of load-displacement curves, thickness distribution, elongation, and strain distributions. Comparisons with experimental data show very good agreement.


2019 ◽  
Vol 23 (3 Part B) ◽  
pp. 1889-1899
Author(s):  
Radovan Nikolic ◽  
Miroslav Lucic ◽  
Bogdan Nedic ◽  
Miroslav Radovanovic

The aim of this work is to explore the possibilities of the implementation of systems based on a thermoelectric module for cooling the cutting tool. This cooling becomes significant when it is not possible to use conventional coolants and lubricants. Starting from existing mathematical models for the calculation of the temperature field of the cutting tool, a mathematical model is developed that takes into account the cooling based on the thermoelectric module. The use of the finite element method determines temperature field when dry lathe machining in the cooling conditions based on the thermoelectric module. The Software package, PAK-T, is used for the calculations and was developed at the Department of Applied Mechanics, Faculty of Engineering in Kragujevac, Serbia. The system for cooling the cutting tool based on the thermoelectric module was realized under laboratory conditions on a prototype model, which consists of a cutting tool and a thermoelectric module. Verification of the obtained results was carried out on the basis of a mathematical model by experimental research of the temperature field of the cutting tool in terms of cooling based on a thermoelectric module.


Author(s):  
С.А. Пименов ◽  
П.П. Зорков

Рассматриваются основные алгоритмы и численные методы решения задач оценки надежности конструкций радиоэлектронной аппаратуры. Алгоритмы реализованы в виде расчетного программного обеспечения АРКОН для проведения оценки надежности конструкций в условиях случайного нагружения с применением численных методов: метода конечных элементов и метода статистического моделирования. The paper deals with the development of new software which allows us to use probabilistic methods for evaluating the reliability of CEA designs. The main algorithms and numerical methods for solving problems of reliability assessment of REA structures are considered. The reason for conducting the study was the presence of the lag in development of the program-technical complexes aimed at assessment of the strength reliability in relation to the tasks being solved. At the moment, analytical methods for estimating the probability of failure-free operation have been developed. Their implementation requires the existence of a law for the distribution of random load parameters and the system itself. This method is deprived of the method of statistical modelling with the calculation of stresses using the finite element method. The algorithms are implemented in the form of computational software for assessing the reliability of structures under random loading conditions. To implement this method, an open CAE was chosen — a system with the ability to program its own modules — the NX Open system. The developed software is displayed on the NX panel in the form of a special icon tray Reliability. The developed software is intended for analysis of the strength of reliability of CEA structures with random loading. The software does not have domestic or foreign alternatives. The main advantages are universality (the ability to perform calculations for a wide range of designs, taking into account the statistical nature of the initial data), the reliability of the estimated estimates, confirmed by the use of modern numerical methods: the finite element method and the statistical modelling method.


1982 ◽  
Vol 19 (03) ◽  
pp. 272-292
Author(s):  
Donald Liu ◽  
Yung-Kuang Chen

The finite-element method has become a popular and effective tool not only for structural analysis, but also for a wide range of physical problems which are of particular interest to the marine industry. A brief review of the finite-element formulation for structural and nonstructural problems is presented. Applications to marine structures, including static and dynamic analysis and fracture mechanics, are given. Nonstructural applications to heat transfer and ship hydrodynamic problems are also demonstrated. Recent developments in the coupled fluid-structural interaction problem using the boundary integral method, which is considered as an extension of the finite-element method, are also described.


1977 ◽  
Vol 191 (1) ◽  
pp. 169-176 ◽  
Author(s):  
R. J. Ashworth ◽  
M. El-Sherbiny ◽  
T. P. Newcomb

This paper presents calculated results of transient temperature distributions and the resulting drum distortions when band contact occurs between the rubbing surfaces during operation of a brake. The finite element method is used to compute the thermal distortion in drums when incomplete contact arising from previous distortion, manufacturing tolerances or shoe misalignment occurs. The results are compared with those obtained when there is complete contact between lining and drum. Both single and repeated brake applications made at regular intervals with convective cooling are considered.


Author(s):  
Sebastian Grabmaier ◽  
Matthias Jüttner ◽  
Wolfgang Rucker

Purpose Considering the vector Helmholtz equation in three dimensions, this paper aims to present a novel approach for coupling the finite element method and a boundary integral formulation. It is demonstrated that the method is well-suited for many realistic three-dimensional problems in high-frequency engineering. Design/methodology/approach The formulation is based on partial solutions fulfilling the global boundary conditions and the iterative interaction between them. In comparison to other coupling formulation, this approach avoids the typical singularity in the integral kernels. The approach applies ideas from domain decomposition techniques and is implemented for a parallel calculation. Findings Using confirming elements for the trace space and default techniques to realize the infinite domain, no additional loss in accuracy is introduced compared to a monolithic finite element method approach. Furthermore, the degree of coupling between the finite element method and the integral formulation is reduced. The accuracy and convergence rate are demonstrated on a three-dimensional antenna model. Research limitations/implications This approach introduces additional degrees of freedom compared to the classical coupling approach. The benefit is a noticeable reduction in the number of iterations when the arising linear equation systems are solved separately. Practical implications This paper focuses on multiple heterogeneous objects surrounded by a homogeneous medium. Hence, the method is suited for a wide range of applications. Originality/value The novelty of the paper is the proposed formulation for the coupling of both methods.


2013 ◽  
Vol 405-408 ◽  
pp. 3173-3177
Author(s):  
Shu Feng Xu ◽  
Huai Fa Ma ◽  
Yong Fa Zhou

A moving grid nonlinear finite element method was used in this study to simulate crack propagation. The relevant elements were split along the direction of principal stress within the element and thus automatic optimization processing of local mesh was realized. We discussed the moving grid nonlinear finite element algorithm was proposed, compiled the corresponding script files based on the dedicated finite element language of Finite Element Program Generator (FEPG), and generate finite element source code programs according to the script files. Analyses show that the proposed moving grid finite element method is effective and feasible in crack propagation simulation.


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