Correlating the Flammability Limits of Fuel-Diluent Mixtures

1988 ◽  
Vol 110 (3) ◽  
pp. 157-160 ◽  
Author(s):  
I. Wierzba ◽  
G. A. Karim ◽  
H. Cheng

A simple method based on analysis of experimental flammability limits data is described for the calculation of the lean and rich flammability limits in air of common gaseous fuels (e.g., hydrogen, carbon monoxide, ethylene and propane) with the addition of diluents (e.g., nitrogen, carbon dioxide and helium) and various combinations of their mixtures.

Author(s):  
Colin H. Smith ◽  
Daniel M. Leahey ◽  
Liane E. Miller ◽  
Janet L. Ellzey ◽  
Michael E. Webber

Because of converging concerns about global climate change and depletion of conventional petroleum resources, many nations are looking for ways to create transportation fuels that are not derived from fossil fuels. Biofuels and hydrogen (H2) have the potential to meet this goal. Biofuels are attractive because they can be domestically produced and consume carbon dioxide (CO2) during the feedstock growth cycle. Hydrogen is appealing because its use emits no CO2, and because hydrogen fuel cells can be very efficient. Today most hydrogen is derived from syngas, a mixture of hydrogen, carbon monoxide (CO) and carbon dioxide, which is produced through catalytic steam reforming of methane (CH4). Although effective, this process still produces CO2. Another method used to generate hydrogen is water electrolysis, but this process is extremely energy intensive. Thus, finding an energy-efficient approach to producing hydrogen from biofeedstock is appealing. Though there are many biofuels, ethanol (C2H5OH) is a popular choice for replacing fossil fuels. However, many have questioned its value as a renewable fuel since it requires a significant amount of energy to produce, especially from corn. Producing pure ethanol requires substantial energy for distillation and dehydration to yield an appropriate “dry” fuel for traditional combustion engines. Wet ethanol, or ethanol that has not been fully distilled and dehydrated, requires significantly less energy to create than pure ethanol. In this paper, we present a non-catalytic pathway to produce hydrogenrich syngas from wet ethanol. The presence of water in the reactant fuel can increase the hydrogen mole fraction and decrease the carbon monoxide mole fraction of the product syngas, both of which are desired effects. Also, because there are no catalytic surfaces, the problems of coking and poisoning that typically plague biomass-to-hydrogen reforming systems are eliminated. The non-catalytic fuel reforming process presented herein is termed filtration combustion. In this process, a fuel-rich mixture of air and fuel is reacted in an inert porous matrix to produce syngas. Some of the ethanol and air mixtures under study lie outside the conventional rich flammability limits. These mixtures react because high local temperatures are created as the reaction front propagates into a region where the solid matrix has been heated by exhaust gases. These high temperatures effectively broaden the flammability limits, allowing the mixture to react and break down the fuel into syngas. The conversion of pure and wet ethanol is a novel application of this process. Exhaust composition measurements were taken for a range of water fractions and equivalence ratios (Φ) and were compared to equilibrium values. The water fraction is the volumetric fraction of the inlet fuel and water mixture that is water. Equivalence ratio is the ratio of the fuel to oxidizer ratio of the reactant mixture to the fuel to oxidizer ratio of a stoichiometric mixture. A stoichiometric mixture is defined as a mixture with proportions of fuel and oxidizer that would react to produce only water and carbon dioxide. The stoichiometric mixture (Φ = 1) of ethanol and oxygen (O2) is 1 mole of ethanol for every 3 moles of oxygen: C2H5OH+3O2↔2CO2+3H2O Hydrogen mole fraction of the exhaust gas increased with increasing equivalence ratio and remained nearly constant for increasing water-in-fuel concentration. Carbon monoxide mole fraction was also measured because it may be used as a fuel for certain fuel cells while it can poison others [1]. Species and energy conversion efficiencies were calculated, showing that significant energy savings could be made by reforming wet ethanol rather than pure ethanol into syngas. Also, it is shown that the hydrogen to carbon monoxide ratio increases with addition of water to the fuel, making this method attractive for the production of pure hydrogen.


Author(s):  
Daniel M. Wise ◽  
Daniel B. Olsen ◽  
Myoungjin Kim

Producer gas, any of a variety of gases generated from biomass gasification, is a renewable gaseous fuel that can be burned in gas engines for power production. Producer gas consists primarily of methane, hydrogen, carbon monoxide, carbon dioxide, and nitrogen. These gas blends can be problematic as a fuel for natural gas engines due to widely varying composition and significantly different fuel properties than natural gas. Characterization of combustion properties of different producer gas compositions is critical if the gas engine is to be operated reliably and at the greatest efficiency possible. A sample space of 35 producer gas blends consisting of distinct percentages of combustible gases (methane, hydrogen, and carbon monoxide) and diluent (carbon dioxide and nitrogen) is created to provide a basis for methane number testing. A test cell is established to mix producer gas blends of desired constituent makeup for consumption in a Waukesha F2 Cooperative Fuel Research (CFR) engine to directly measure methane number for each blend. Additional measurements include combustion pressure statistics, fuel consumption, and power output. Methane number is correlated to combustion pressure statistics and producer gas properties. Methane number measurements are compared with predictions using the software AVL Methane, often employed by engine manufacturers to characterize gaseous fuels. Measured methane number shows a strong correlation to 0–10% and 10–90% burn durations. The predicted methane number values from AVL Methane are significantly different than measured methane number in many cases. The error in the prediction is strongly dependent on the amount of carbon monoxide and hydrogen in the producer gas.


Author(s):  
Zdzisław Chłopek ◽  
Jakub Lasocki ◽  
Hubert Sar

AbstractGaseous fuels are increasingly used to power internal combustion engines. Spark-ignition engines are fuelled with liquefied petroleum gas. Engines powered by gaseous fuels are characterized by good ecological properties due to the emission of pollutants. The paper presents the results of empirical tests of two passenger cars with spark-ignition engines powered alternatively: with gasoline and LPG fuel. The engines were equipped with fifth generation LPG fuelling systems. The tests were performed on a chassis dynamometer in tests used in approval procedures in Europe (NEDC test) and in the United States of America (FTP-75 test). These tests were the basis for determining the average specific distance emission of pollutants (carbon monoxide, hydrocarbons, nitrogen oxides and carbon dioxide) during the tests. The engines were also tested in the conditions of the external speed characteristics while accelerating the car in third gear. It was found that the type of fuelling the engines with both fuels has little influence on the dynamic properties of the engine due to the effective power. The tests clearly showed a decrease in specific distance emission of carbon monoxide and carbon dioxide. The relative reduction in specific distance emission of carbon monoxide was in the order of (45–65)%, and carbon dioxide—about 10%. For hydrocarbons, there was an increase in specific distance emission of hydrocarbons for the fuelling of engines with LPG, while for hydrocarbons, there was a large difference in the value of the relative specific distance emission difference for both tests. (The relative difference was from 25 to 175%.) Specific distance emission of nitrogen oxides turned out to be significantly higher when running engines with LPG. The reason for this is leaning of the fuel mixture at high rotational speed during acceleration of the car, which may result from insufficient conversion efficiency of engine control algorithms in the LPG fuel mode.


2018 ◽  
Vol 216 ◽  
pp. 03001 ◽  
Author(s):  
Evgeny Ivanayskiy ◽  
Aleksei Ishkov ◽  
Aleksandr Ivanayskiy ◽  
Iakov Ochakovskii

The paper studies the influence of shielding gas on the composition and the structure of weld joint metal of 30MnB5 steel applied in essential parts of automobiles and tractors. The welding was performed in inert, oxidizing and reducing atmospheres. It was established that TIG welding with argon used as shielding gas did not provide the required mechanical properties when using conventional welding materials. Carbon dioxide during MAG welding caused partial burning of alloying elements. Carbon monoxide used as shielding gas was proved to form reducing atmosphere enabling to obtain chemical composition close to the base metal composition. Metallographic examinations were carried out. The obtained results provided full-strength weld, as well as the required reliability and durability of welded components and joints.


Author(s):  
Douglas P Harrison ◽  
Zhiyong Peng

Hydrogen is an increasingly important chemical raw material and a probable future primary energy carrier. In many current and anticipated applications the carbon monoxide impurity level must be reduced to low-ppmv levels to avoid poisoning catalysts in downstream processes. Methanation is currently used to remove carbon monoxide in petroleum refining operations while preferential oxidation (PROX) is being developed for carbon monoxide control in fuel cells. Both approaches add an additional step to the multi-step hydrogen production process, and both inevitably result in hydrogen loss. The sorption enhanced process for hydrogen production, in which steam-methane reforming, water-gas shift, and carbon dioxide removal reactions occur simultaneously in the presence of a nickel-based reforming catalyst and a calcium-based carbon dioxide sorbent, is capable of producing high purity hydrogen containing minimal carbon monoxide in a single processing step. The process also has the potential for producing pure CO2 that is suitable for subsequent use or sequestration during the sorbent regeneration step. The current research on sorption-enhanced production of low-carbon monoxide hydrogen is an extension of previous research in this laboratory that proved the feasibility of producing 95+% hydrogen (dry basis), but without concern for the carbon monoxide concentration. This paper describes sorption-enhanced reaction conditions – temperature, feed gas composition, and volumetric feed rate – required to produce 95+% hydrogen containing low carbon monoxide concentrations suitable for direct use in, for example, a proton exchange membrane fuel cell.


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