A Numerical Study of the Flow and Heat Transfer in the Pin Fin-Dimple Channels With Various Dimple Depths

2012 ◽  
Vol 134 (7) ◽  
Author(s):  
Yu Rao ◽  
Yamin Xu ◽  
Chaoyi Wan

A numerical study was conducted to investigate the effects of dimple depth on the flow and heat transfer characteristics in a pin fin-dimple channel, where dimples are located spanwisely between the pin fins. The study aimed at promoting the understanding of the underlying convective heat transfer mechanisms in the pin fin-dimple channels and improving the cooling design for the gas turbine components. The flow structure, friction factor, and heat transfer performance of the pin fin-dimple channels with various dimple depths have been obtained and compared with each other for the Reynolds number range of 8200–80,800. The study showed that, compared to the pin fin channel, the pin fin-dimple channels have further improved convective heat transfer performance, and the pin fin-dimple channel with deeper dimples shows relatively higher Nusselt number values. The study still showed a dimple depth-dependent flow friction performance for the pin fin-dimple channels compared to the pin fin channel, and the pin fin-dimple channel with shallower dimples shows relatively lower friction factors over the studied Reynolds number range. Furthermore, the computations showed the detailed characteristics in the distribution of the velocity and turbulence level in the flow, which revealed the underlying mechanisms for the heat transfer enhancement and flow friction reduction phenomenon in the pin fin-dimple channels.

Author(s):  
Yu Rao ◽  
Chaoyi Wan ◽  
Shusheng Zang

An experimental study was conducted to investigate the flow friction and heat transfer performance in rectangular channels with pin fin-dimple and pin fin arrays in the Reynolds number range of 8200–54000. The friction factor, average Nusselt number and the overall thermal performance parameters of the pin fin-dimple and the pin fin channels have been obtained and compared with the experimental data of a smooth rectangular channel and previously published data of a pin fin channel and a dimpled channel. The comparisons show that the pin fin-dimple channel has a better convective heat transfer performance, a lowered friction factor and a higher overall thermal performance than the pin fin channel. The comparisons also show that the pin fin-dimple channel has a significantly higher heat transfer performance and friction factor than the dimpled channel, however the former’s overall thermal performance becomes distinctively lower than the latter at a higher Reynolds number than 37000.


2012 ◽  
Vol 134 (12) ◽  
Author(s):  
Yu Rao ◽  
Chaoyi Wan ◽  
Shusheng Zang

An experimental and numerical study was conducted to investigate the flow and heat transfer characteristics in channels with pin fin-dimple combined arrays of different configurations, where dimples are located transversely or both transversely and streamwisely between the pin fins. The flow structure, friction factor, and heat transfer characteristics of the pin fin-dimple channels of different configurations have been obtained and compared with each other for the Reynolds number range of 8200–50,500. The experimental study showed that, compared to the pin fin channel, depending on the configurations of the pin fin-dimple combined arrays the pin fin-dimple channel can have distinctively further improved convective heat transfer performance by 8.0%–20.0%, whereas lower or slightly higher friction factors over the studied Reynolds number range. Furthermore, three-dimensional and steady-state conjugate computations have been carried out for similar experimental conditions. The numerical computations showed detailed characteristics of the distribution of the velocity and turbulence level in the flow, which revealed the underlying mechanisms for the pressure loss and heat transfer characteristics in the pin fin-dimple channels of different configurations.


Author(s):  
X. Yu ◽  
C. Woodcock ◽  
Y. Wang ◽  
J. Plawsky ◽  
Y. Peles

In this paper we reported an advanced structure, the Piranha Pin Fin (PPF), for microchannel flow boiling. Fluid flow and heat transfer performance were evaluated in detail with HFE7000 as working fluid. Surface temperature, pressure drop, heat transfer coefficient and critical heat flux (CHF) were experimentally obtained and discussed. Furthermore, microchannels with different PPF geometrical configurations were investigated. At the same time, tests for different flow conditions were conducted and analyzed. It turned out that microchannel with PPF can realize high-heat flux dissipation with reasonable pressure drop. Both flow conditions and PPF configuration played important roles for both fluid flow and heat transfer performance. This study provided useful reference for further PPF design in microchannel for flow boiling.


Author(s):  
Feng Zhang ◽  
Xinjun Wang ◽  
Jun Li ◽  
Rui Tan ◽  
Dongliang Wei

The present numerical study is conducted to investigate the flow and heat transfer characteristics for impingement cooling on concave or convex dimpled plate with four different dimple arrangements. The investigation of the impingement cooling on the flat plate is also conducted to serve as a contrast and these results are compared with experimental measurements to verify the computational method. Dimples studied here are placed, relative to impingement holes, in either spanwise shifted, in staggered, in in-line, or in streamwise shifted arrangements. The flow structure, pressure loss and heat transfer characteristics of the concave and convex dimpled plate of four different dimple arrangements have been obtained and compared with flat plate for the Reynolds number range of 15000 to 35000. The results show that compared with flat plate, the added concave or convex dimples only causes a negligible increase in the pressure loss, and the pressure loss is insensitive to concave or convex dimple arrangement patterns. In addition, compared with flat plate, both spanwise shifted and staggered concave dimple arrangements show better heat transfer performance, while in-line concave dimple arrangement show worse results. Besides that, the heat transfer performance for streamwise shifted concave dimple arrangement is the worst. Furthermore, compared with flat plate, all convex dimple arrangements studied here show better heat transfer performance.


Author(s):  
Jian Yang ◽  
Min Zeng ◽  
Qiuwang Wang

Pin fin heat exchanges are often used in cooling of high thermal loaded electronic components due to their excellent heat transfer performance. However, the pressure drop in such heat exchanges is usually much higher than that in others, so their overall heat transfer performance is seriously reduced. In order to reduce the pressure drop and improve the overall heat transfer performance for pin fin heat exchangers, porous metal pin arrays are used and the performance of fluid flow and heat transfer in heat exchanger unit cells are numerically studied. The Forchheimer-Brinkman extended Darcy model and two-equation heat transfer model for porous media are employed and the effects of Reynolds number (Re), permeability (K) and pin fin cross-section forms are studied in detail. The results show that, with proper selection of governing parameters, the overall heat transfer performance of porous pin fin heat exchanger is much better than that of traditional solid pin fin heat exchanger; the overall heat transfer performance of long elliptic porous pin fin heat exchanger is the best, that is, the heat transfer per unit pressure drop of such heat exchanger is the highest and the maximum value of the heat transfer over pressure drop is obtained at K = 2×10−7 m2.


Author(s):  
Feng Sun ◽  
G.-X. Wang

This paper presents a numerical study of turbulent flow and heat transfer in a bayonet tube under steady state. First, various turbulent models and wall treatment methods have been tested and validated against the experimental result from a turbulent air jet. The proper combination of turbulent model and wall treatment is then recommended for the turbulent flow within a bayonet tube. The study focuses on the heat transfer performance at the interface of working fluid and the outer tube wall under different Reynolds numbers. Various geometry parameters are considered in this work and the impact of geometry on the heat transfer performance is investigated. Results indicate that the heat transfer at the bottom of the bayonet tube is enhanced compared with that at the straight part. At low Re (< 8000), the maximum Nu occurs at the stagnation point, while the position of the maximum Nu moves away from the stagnant point as Re exceeds 8000. The results are believed to be helpful for the optimized design of a bayonet tube with fully turbulent flows.


Author(s):  
Kai Xian Cheng ◽  
Zi Hao Foo ◽  
Kim Tiow Ooi

Microscale heat and fluid flow in macro geometries have been made practical in terms of cost and fabrication, by superimposing two macro geometries which are fabricated using readily-available CNC machining methods. Wavy-profile has been proposed to enhance heat transfer performance in the microchannel owing to the simplicity of geometry and feasibility to be fabricated using simple turning process. Experimental studies were conducted on single-phase, forced convective heat transfer using water as the working fluid for the Reynolds number range of 1300 to 4600, for a constant heat flux of 53.0 W/cm2. Three sinusoidal waves with different wavelength and same amplitude are studied to examine the effect of the total number of waves on the heat transfer and hydrodynamic performance within constant microchannel length. The maximum performance index, which evaluates heat transfer performance per unit pumping power, is 1.39, achieved by wavy profile with the shortest wavelength at Reynolds number of 2800. The performance index for all the enhanced microchannels peaks at the Reynolds number range of 2500 to 2800. Beyond that, the performance index is not a strong function of the wavelength. At lower Reynolds numbers, profile with the shortest wavelength achieves substantially higher performance indices, as the increment in pressure drop is accompanied by a comparable increment in heat transfer. Future work includes the introduction of correlations for the implementation of such geometries in industrial heat exchangers.


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