scholarly journals Evaluation of Computational Fluid Dynamics and Coupled Fluid-Solid Modeling for a Direct Transfer Preswirl System

Author(s):  
Umesh Javiya ◽  
John Chew ◽  
Nick Hills ◽  
Klaus Dullenkopf ◽  
Timothy Scanlon

The prediction of the preswirl cooling air delivery and disk metal temperature are important for the cooling system performance and the rotor disk thermal stresses and life assessment. In this paper, standalone 3D steady and unsteady computation fluid dynamics (CFD), and coupled FE-CFD calculations are presented for prediction of these temperatures. CFD results are compared with previous measurements from a direct transfer preswirl test rig. The predicted cooling air temperatures agree well with the measurement, but the nozzle discharge coefficients are under predicted. Results from the coupled FE-CFD analyses are compared directly with thermocouple temperature measurements and with heat transfer coefficients on the rotor disk previously obtained from a rotor disk heat conduction solution. Considering the modeling limitations, the coupled approach predicted the solid metal temperatures well. Heat transfer coefficients on the rotor disk from CFD show some effect of the temperature variations on the heat transfer coefficients. Reasonable agreement is obtained with values deduced from the previous heat conduction solution.

Author(s):  
Umesh Javiya ◽  
John Chew ◽  
Nick Hills ◽  
Klaus Dullenkopf ◽  
Timothy Scanlon

The prediction of the pre-swirl cooling air delivery and disc metal temperature are important for the cooling system performance and the rotor disc thermal stresses and life assessment. In this paper, standalone 3D steady and unsteady CFD, and coupled FE-CFD calculations are presented for prediction of these temperatures. CFD results are compared with previous measurements from a direct transfer pre-swirl test rig. The predicted cooling air temperatures agree well with the measurement, but the nozzle discharge coefficients are under predicted. Results from the coupled FE-CFD analyses are compared directly with thermocouple temperature measurements and with heat transfer coefficients on the rotor disc previously obtained from a rotor disc heat conduction solution. Considering the modelling limitations, the coupled approach predicted the solid metal temperatures well. Heat transfer coefficients on the rotor disc from CFD show some effect of the temperature variations on the heat transfer coefficients. Reasonable agreement is obtained with values deduced from the previous heat conduction solution.


Author(s):  
Hao-Wei Wu ◽  
Hootan Zirakzadeh ◽  
Je-Chin Han ◽  
Luzeng Zhang ◽  
Hee-Koo Moon

A three-passage internal cooling test model with a 180° U-bend at the hub turn portion was used to perform the investigation. The flow is radially inward at the second passage, while it is radially outward at the third passage after the U-bend. Measurement was conducted at the second and the third passages. Aspect ratio of the second passage is 2:1 (AR=2), while the third passage is wedge-shaped with side wall slot ejections. The squared ribs with P/e = 8, e/Dh = 0.1, α = 45°, were configured on both leading and trailing surfaces along the second passage, and also the inner half of the third passage. Three rows of cylinder-shaped pin-fins with diameter of 3 mm were placed at both leading and trailing surfaces of the outer half of the third passage. The results showed that the rotating effects on radial inward flow and radial outward flow are consistent with previous studies. When there is no turning vane, heat transfer on the leading surface at hub turn region is increased by rotation, while it is decreased on the trailing surface. The presence of turning vane reduces the effect of rotation on hub turn portion. Ejection and pin-fin array enhance heat transfer at the third passage. Even though there is mass loss of cooling air along the third passage with side wall slot ejection, the heat transfer coefficient remains high until the end of the passage. Correlation between regional heat transfer coefficients and rotation numbers is presented for both cases of with and without turning vane.


Author(s):  
Marko Tirovic ◽  
Kevin Stevens

Following from the analytical modelling presented in Part 1, this paper details a comprehensive computational fluid dynamics modelling of the three-dimensional flow field around, and heat dissipation from, a stationary brake disc. Four commonly used turbulence models were compared and the shear stress turbulence model was found to be most suitable for these studies. Inferior cooling of the anti-coning disc type is well known but the core cause in static conditions was only now established. The air flow exiting the lower vane channels at the inner rotor diameter changes direction and flows axially over the hat region. This axial flow acts as a blocker to the higher vane inlets, drastically reducing convective cooling from the upper half of the disc. The complexity of disc stationary cooling is further caused by the change of flow patterns during disc cooling. The above axial flow effects slowly vanish as the disc temperatures reduce. Consequently, convective heat transfer coefficients are affected by both, the change in the flow pattern and decrease in air velocities due to reduced air buoyancy as the disc cools down. As in Part 1, the special thermal rig was used to validate the computational fluid dynamics results quantitatively and qualitatively. The former used numerous thermocouples positioned strategically around the brake disc, with the latter introducing the concept of laser generated light plane combined with a smoke generator to enable flow visualisation. Predicted average heat transfer coefficients using computational fluid dynamics correlate well with the experimental values, and even two-dimensional analytical values (as presented in Part 1) reasonably closely follow the trends. The results present an important step in establishing cooling characteristics related to the electric parking brake application in commercial vehicles, with future publications detailing heat transfer from the entire brake assembly.


Author(s):  
A. O. Ol’shanskii ◽  
A. M. Gusarov ◽  
S. V. Zhernosek

In the work, the authors investigated the possibility of using the results of analytical solutions of the linear differential equations of unsteady heat conduction with constant heat transfer coefficients to calculate the temperature of the material during heat treatment of leathers. Heat treatment of natural leathers as heat-sensitive materials is carried out under mild temperature conditions and high air moisture contents, the temperature does not undergo significant changes, and the heat transfer coefficients change almost linearly. When using analytical solutions, the authors made the assumptions that for small temperature gradients over the cross section of a thin body, the thermal transfer of matter can be neglected and for values of the heat and mass transfer Biot criteria less than unity, the main factor, limiting heat and mass transfer, is the interaction of the evaporation surface of the body with the environment; so, in solving the differential heat equation we can restrict ourselves to one first member of an infinite series. In this case, a piecewise stepwise approximation of all thermophysical characteristics with constant values of these coefficients at the calculated time intervals was applied, which made it possible to take into account the change in the transfer coefficients throughout the entire heat treatment process. Processing of experimental data showed that in low-intensity processes with reliable values of the transfer coefficients, it is possible to use the results of solutions of differential equations of unsteady heat conduction in heat transfer calculations. The results of the study of heat transfer during drying of leather confirm the laws of temperature change established experimentally. Together with experimental studies of drying processes, analytical studies are of great practical importance in the development of new methods for calculating heat and mass transfer in wet bodies.


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