Optimal Magnetorheological Damper Configuration Using the Taguchi Experimental Design Method

2013 ◽  
Vol 135 (8) ◽  
Author(s):  
Zekeriya Parlak ◽  
Tahsin Engin ◽  
İsmail Şahin

Magnetorheological (MR) dampers have attracted the interest of suspension designers and researchers because of their variable damping feature, mechanical simplicity, robustness, low power consumption and fast response. This study deals with the optimal configuration of an MR damper using the Taguchi experimental design approach. The optimal solutions of the MR damper are evaluated for the maximum dynamic range and the maximum damper force separately. The MR dampers are constrained in a cylindrical container defined by radius and height. The optimal damper configurations obtained from this study are fabricated and tested for verification. The verification tests show that the dampers provide the specified damper force and dynamic range.

2020 ◽  
Vol 2020 ◽  
pp. 1-12 ◽  
Author(s):  
Zhizhen Dong ◽  
Zhimin Feng ◽  
Yuehua Chen ◽  
Kefan Yu ◽  
Gang Zhang

The consistency of magnetic flux density of damping gap (CMDG) represents the balancing magnetic flux density in each damping gap of magnetorheological (MR) dampers. It can make influences on the performances of MR dampers and the accuracy of relevant objective functions. In order to improve the mechanical performances of the MR damper with a two-stage coil, the function for calculating CMDG needs to be found. By establishing an equivalent magnetic circuit model of the MR damper, the CMDG function is derived. Then, the multiobjective optimization function and the working flow of optimal design are presented by combining the parallel-plate model of the MR damper with the function posed before. Taking the damping force, the dynamic range, the response time, and the CMDG as the optimization objective, and the external geometric dimensions of the SG-MRD60 damper as the bound variable, this paper optimizes the internal geometric dimensions of MR damper by using a NSGA-III algorithm on the PlatEMO platform. The results show that the obtained scheme in Pareto-optimal solutions has existed with better performance than that of SG-MRD60 scheme. According to the results of the finite element analysis, the multiobjective optimization design including the CMDG function can improve the uniformity of magnetic flux density of the MR damper in damping gap, which meets the requirements of manufacture and application.


2011 ◽  
Vol 39 (10) ◽  
pp. 939-948 ◽  
Author(s):  
Laleh Seifi ◽  
Ali Torabian ◽  
Hossein Kazemian ◽  
Gholamreza Nabi Bidhendi ◽  
Ali Akbar Azimi ◽  
...  

Author(s):  
Gaoyu Liu ◽  
Fei Gao ◽  
Wei-Hsin Liao

Abstract Due to low power consumption and fast response, magnetorheological (MR) dampers are widely used in various engineering applications. To enhance the performances, efforts have been made to increase the field dependent force with the same power consumption. However, the fluid viscous force is also increased significantly, which is undesirable in practical use. To tackle this problem, the focus of this paper is to design and test a new MR damper with micro-grooves for performance enhancement. First, the detailed design of the proposed MR damper is provided. A prototype of the new MR damper is fabricated. Silicon steel circular rings with thickness of 0.25 mm are installed around the damper piston to form two-layer micro-grooves. Experimental results of the two MR dampers without and with micro-grooves are then compared. The advantages of MR damper with micro-grooves over the one without micro-grooves are validated. The damping force and controllable force range of MR damper with micro-grooves are larger than the one without micro-grooves. When designing MR damper, making micro-grooves can also decrease the increment of fluid viscous force while keeping the same increase of field dependent force. With micro-grooves, the field dependent force is increased by 92.7% with the same power consumption, while the fluid viscous force is increased by 43%.


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