Numerical and Experimental Research on the Fluid-Induced Forces of Clearance Flow in Canned Motor Reactor Coolant Pump

2019 ◽  
Vol 141 (6) ◽  
Author(s):  
Rui Xu ◽  
Yun Long ◽  
Yaoyu Hu ◽  
Junlian Yin ◽  
Dezhong Wang

Reactor coolant pump (RCP) is one of the most important equipment of the coolant loop in a pressurized water reactor system. Its safety relies on the characteristics of the rotordynamic system. For a canned motor RCP, the liquid coolant fills up the clearance between the metal shields of the rotor and stator inside the canned motor, forming a long clearance flow. The fluid-induced forces of the clearance flow in canned motor RCP and their effects on the rotordynamic characteristics of the pump are numerically and experimentally analyzed in this work. A transient computational fluid dynamics (CFD) method has been used to investigate the fluid-induced force of the clearance. A vertical experiment rig has also been established for the purpose of measuring the fluid-induced forces. Fluid-induced forces of clearance flow with various whirl frequencies and various boundary conditions are obtained through the CFD method and the experiment. Results show that clearance flow brings large mass coefficient into the rotordynamic system and the direct stiffness coefficient is negative under the normal operating condition. The rotordynamic stability of canned motor RCP does not deteriorate despite the existence of significant cross-coupled stiffness coefficient from the fluid-induced forces of the clearance flow.

Author(s):  
Rui Xu ◽  
Yaoyu Hu ◽  
Yun Long ◽  
Junlian Yin ◽  
Dezhong Wang

Reactor coolant pump is one of the key equipment of the coolant loop in a pressurized water reactor system. Its safety relies on the characteristics of the rotordynamic system. For a canned motor reactor coolant pump, the liquid coolant fills up the clearance between the metal shields of the rotor and stator inside the canned motor, forming a clearance flow. The fluid induced forces of the clearance flow in canned motor reactor coolant pump and their effects on the rotordynamic characteristics of the pump are experimentally analyzed in this work. A vertical experiment rig has been established for the purpose of measuring the fluid induced forces of the clearance. Fluid induced forces of clearance flow with various whirl frequencies and various boundary conditions are obtained through the experiment. Results show that clearance flow brings large mass coefficient into the rotordynamic system and the direct stiffness coefficient is negative under the normal operating condition. The rotordynamic stability of canned motor reactor coolant pump does not deteriorate despite the existence of significant cross-coupled stiffness coefficient from the fluid induced forces of the clearance flow.


Author(s):  
Wenbo Ning ◽  
Dezhong Wang

The stator and rotor cans in canned motor reactor coolant pump are assumed to be elastic coaxial cylindrical shells due to their particular geometric structures in present study. Thin shell structures such as cans are prone to buckling instabilities. Furthermore, a lot of accidents were caused by losing stability. The dynamic behavior of coaxial circular cylindrical shells subjected to axial fluid flow in the annular gap between two shells is investigated in this paper. The outer shell is stiffened by ring-ribs because of its instability easily. The shell is modeled based on Donnell’s shallow theory. The “smeared stiffeners” approach is used for ring-stiffeners. The fluid is assumed to be an incompressible ideal fluid and the potential flow theory is employed to describe shell-fluid interaction. Numerical analyses are conducted by means of energy variation to obtain the critical flow velocity of losing stability with aid of Hamilton principle. This study shows effects of geometrical parameters on stability of shells. The size and number of ring-stiffeners on dynamic stability are examined. It is found that stiffeners can vary modes instability and enhance the stability of shells. The flow velocities of losing stability with different boundary conductions can be calculated and compared. The results show clamped shells are more stable than simply supported shells. The results presented are in reasonable agreement with those available in the literature.


Author(s):  
K.-W. Park ◽  
J.-H. Bae ◽  
S.-H. Park

The reactor vessel internals (RVI) of a pressurized water reactor (PWR) must be installed precisely in the reactor vessel (RV) according to the requirements for levelness, orientation and vertical alignments for its proper functions and structural integrity. For the precise installation, deformation of the RV should be controlled during the RVI installation. Traditionally, the RVI has been installed in the RV after the completion of welding work for large bore pipings in the reactor coolant system (RCS). To reduce installation time, the concurrent installation of the RVI and RCS pipings is investigated. This paper describes the feasibility study on the concurrent installation including the Finite Element Method (FEM) analyses of the RV deformation due to the welding and heat treatment of the pipings. Based on the feasibility study results, the optimum schedule of the RVI installation in parallel with the installation of the cross-over leg pipings (reactor coolant pump inlet pipings) and confirmation measurement locations are developed. Thereby the concurrent installation will be applied to the nuclear power plants under construction in Korea, and it is expected to reduce installation period of 2 months compared to the traditional sequential installation method.


2013 ◽  
Vol 328 ◽  
pp. 955-959
Author(s):  
Yu Shi Wang ◽  
Zhen Qiang Yao ◽  
Hong Shen ◽  
Ya Bo Xue ◽  
De Cheng

This paper presents three important electromagnetic parameters design principles in modeling a large canned motor such as the canned motor inside the nuclear reactor coolant pump. The performances of the canned motor within the nuclear reactor coolant pump are also analyzed by establishing the two-dimensional transient electromagnetic field model. The simulation result of magnetic flux density distribution of canned motor is very close to practical situation. Simultaneously the efficiency, power factor and break-down torque of canned motor are analyzed through two-dimensional electromagnetic field finite element method.


Author(s):  
Claus Knierim ◽  
Sven Baumgarten ◽  
Jochen Fritz ◽  
Michael T. Coon

As part of the planning activities for a new 1400 MW nuclear power station with a pressurized water reactor, a new hydraulic system had to be designed for the reactor coolant pumps (RCPs). Starting from the design principles and the main dimensions of an existing pump a new diffuser and impeller had to be designed for the specified requirements which provided a specific speed of almost ns = 100 rpm (≈ 5100 in US units). The authors describe how impeller and diffuser of the hydraulic system were gradually optimized with the aid of computational fluid dynamics (CFD). The system had to meet demanding requirements, thus it was decided to build a model pump (on a scale ≈ 1:2) to demonstrate that the new pump would satisfy the specified duty parameters. Based on the spectra of tests performed on the model pump the authors discuss the resulting pump characteristics (Q, H, η, NPSH).


Author(s):  
Claude Steinkuhler ◽  
Koen Lenie ◽  
Reginald Coomans

Tecnubel has recently performed various chemical decontamination of French and Belgian Pressurized Water Reactors (PWR) systems and components. The purpose of this paper is to present and compare these experiences. The objectives of these operation were the reduction of the general surface contamination together with the elimination of hot spots in Residual Heat Removal Systems (RHRS), Chemical and Volume Control Systems (CVCS) and Reactor Coolant Pumps (RCP). This reduction of contamination leads to the reduction of dosimetry to the maintenance personnel and allows the works on critical equipment. An additional challenge for three of these projects lay in the execution of a complicated operation on the critical path of a reactor refueling shutdown. The chemical decontamination were performed by circulating an adequate fluid in the systems or around the components. Since the contamination was generated at hot conditions during power operation, a redox attack on the surface was necessary. The EDF systems and components were decontaminated using a qualified EDF process of the EMMAC family. The Reactor Coolant Pump from the Belgian PWR was treated with the NITROX process, qualified by Westinghouse. The functions required by the decontamination system were very diverse and therefore an existing decontamination loop, which was previously developed for the decontamination of small circuits, was re-developed and adapted for bigger volumes by DDR Consult and Tecnubel. The results of five decontamination are presented and detailed in terms of efficiency and waste production. These projects were: the chemical decontamination of the RHRS of Flamanville 1 NPP, of the CVCS non regenerative heat exchanger at St Laurent des Eaux NPP, of the RHRS and CVCS of Bugey 2 NPP and of two RCP at the Westinghouse Belgian Service Center.


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