Heat Transfer in a Rotating, Blade-Shaped Serpentine Cooling Passage With Discrete Ribbed Walls at High Reynolds Numbers

2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Lesley M. Wright ◽  
Shang-Feng Yang ◽  
Hao-Wei Wu ◽  
Je-Chin Han ◽  
Ching-Pang Lee ◽  
...  

Abstract This paper experimentally investigates the effect of rotation on heat transfer in a typical turbine blade, three-pass, serpentine coolant channel with discrete ribbed walls at high Reynolds numbers. To achieve the high Reynolds number (Re → 190,000) and low rotation number conditions, pressurized Freon R-134a vapor is utilized as the working fluid. Cooling flow in the first passage is radial outward; after the 180 deg tip turn, the flow is radial inward through the second passage; and after the 180 deg hub turn, the flow is radial outward in the third passage. The effects of rotation on the heat transfer coefficients were investigated at rotation numbers as low as 0.07 and Reynolds numbers from 85,000 to 187,000 (based on the first passage geometry and flow conditions). Heat transfer coefficients were measured using thermocouples embedded in copper plates to provide regionally averaged heat transfer coefficients. Heat transfer enhancement due to rotation is observed on the first passage, pressure-side with radially outward flow and the second passage, suction-side with radially inward flow, but a reduction in heat transfer is observed on the third passage pressure-side with radially outward flow. In addition, results from the discrete, broken ribs are compared with those from the same serpentine coolant passage with conventional, angled ribbed walls. A significant increase in the heat transfer due to the discrete ribs is observed in the first passage. These results can be useful for understanding real rotor blade coolant passage heat transfer under high Reynolds number and low rotation number conditions.

2011 ◽  
Vol 133 (11) ◽  
Author(s):  
Nawaf Y. Alkhamis ◽  
Akhilesh P. Rallabandi ◽  
Je-Chin Han

Heat transfer coefficients and friction factors are measured in a 45 deg V-shaped rib roughened square duct at high Reynolds numbers, pertaining to internal passages of land-based gas turbine engines. Reynolds numbers in this study range from 30,000 to 400,000, which is much higher than prior studies of V-shaped rib roughened channels. The dimensions of the channel are selected to ensure that the flow is in the incompressible regime. Blockage ratio e/D ranges from 0.1 to 0.18 and the spacing ratio P/e ranges from 5 to 10. Reported heat transfer coefficients are regionally averaged, measured by isothermal copper plates. Results show that the heat transfer enhancement decreases with increasing Reynolds number. The friction factor is found to be independent of the Reynolds number. The thermal performance decreases when the Reynolds number increases. 45 deg V-shaped ribs show a higher thermal performance than corresponding 45 deg angled ribs, consistent with the trend established in literature. Correlations for the Nusselt number and the friction factor as function of Re, e/D, and P/e are developed. Also developed are correlations for R and G (friction and heat transfer roughness functions, respectively) as a function of the roughness Reynolds number (e+).


2009 ◽  
Vol 131 (7) ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Huitao Yang ◽  
Je-Chin Han

Systematic experiments are conducted to measure heat transfer enhancement and pressure loss characteristics on a square channel (simulating a gas turbine blade cooling passage) with two opposite surfaces roughened by 45 deg parallel ribs. Copper plates fitted with a silicone heater and instrumented with thermocouples are used to measure regionally averaged local heat transfer coefficients. Reynolds numbers studied in the channel range from 30,000 to 400,000. The rib height (e) to hydraulic diameter (D) ratio ranges from 0.1 to 0.18. The rib spacing (p) to height ratio (p/e) ranges from 5 to 10. Results show higher heat transfer coefficients at smaller values of p/e and larger values of e/D, though at the cost of higher friction losses. Results also indicate that the thermal performance of the ribbed channel falls with increasing Reynolds numbers. Correlations predicting Nusselt number (Nu) and friction factor (f¯) as a function of p/e, e/D, and Re are developed. Also developed are correlations for R and G (friction and heat transfer roughness functions, respectively) as a function of the roughness Reynolds number (e+), p/e, and e/D.


1981 ◽  
Vol 103 (3) ◽  
pp. 441-447 ◽  
Author(s):  
E. M. Sparrow ◽  
F. Samie ◽  
S. C. Lau

Wind tunnel experiments were performed to determine heat transfer coefficients and fluid flow patterns for a thermally active surface elevated above a parallel host surface. The step-like blockage associated with the elevation causes flow separation and recirculation on the forward portion of the thermally active surface. Four parameters were varied during the course of the experiments, including the angle of attack of the oncoming airflow relative to the surface, the step height, the extent of the host surface which frames the active surface (i.e., the skirt width), and the Reynolds number. Flow visualization studies, performed with the oil-lampblack technique, showed that the streamwise extent of the separation zone increases with decreasing angle of attack, with larger step heights and skirt widths, and at higher Reynolds numbers. At larger angles of attack, separation does not occur. The experimentally determined heat transfer coefficients were found to increase markedly due to the flow separation, and separation-related enhancements as large as a factor of two were encountered. The enhancement was accentuated at small angles of attack, at large step heights and skirt widths, and at high Reynolds numbers. A main finding of the study is that the separation-affected heat transfer coefficients are generally greater than those for no separation, so that the use of the latter may underestimate the heat transfer rates. For an application such as a retrofit solar collector, such an underestimation of the wind-related heat loss would yield an optimistic prediction of the collector efficiency.


1985 ◽  
Vol 107 (2) ◽  
pp. 327-333 ◽  
Author(s):  
R. Ghetzler ◽  
J. C. Chato ◽  
J. M. Crowley

Heat transfer and friction factors were experimentally determined in a scale model of high-voltage, pipe-type underground transmission systems for Reynolds numbers to 8000. Dielectric insulating oil (Sun No. 4) with a Prandtl number of 120 was utilized for the coolant. Two ratios of cable to enclosure pipe diameters, corresponding to standard and oversize enclosure pipes, were examined for the three-cable system. Helical wire wrap was included to simulate protective skid wires around the cables. Three configurations of cable positioning were considered—open triangular, close triangular, and cradled. A method of generalizing the heat transfer coefficients was developed and tested for rough pipe cables based on extensions of previous work in the literature. The generalized correlation, without correction factors, was found to be applicable only in two cases with appropriate flow pattens and geometries. Heat transfer to the pipe wall could be correlated by standard methods in the high Reynolds number range.


2010 ◽  
Vol 133 (3) ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Nawaf Alkhamis ◽  
Je-Chin Han

Experiments to determine heat transfer coefficients and friction factors are conducted on a stationary 45 deg parallel rib-roughened square channel, which simulates a turbine blade internal coolant passage. Copper plates fitted with silicone heaters and thermocouples are used to measure regionally averaged heat transfer coefficients. Reynolds numbers studied range from 30,000 to 400,000. The ribs studied have rounded (filleted) edges to account for manufacturing limitations of actual engine blades. The rib height (e) to hydraulic diameter (D) ratio (e/D) ranges from 0.1 to 0.2, while spacing (p) to height ratio (p/e) ranges from 5 to 10. Results indicate an increase in the heat transfer due to the ribs at the cost of a higher friction factor, especially at higher Reynolds numbers. Round-edged ribs experience a similar heat transfer coefficient and a lower friction factor compared with sharp-edged ribs, especially at higher values of the rib height. Correlations predicting Nu and f as a function of e/D, p/e, and Re are presented. Also presented are correlations for the heat transfer and friction roughness parameters (G and R, respectively).


1976 ◽  
Vol 98 (2) ◽  
pp. 251-256 ◽  
Author(s):  
S. W. Hong ◽  
A. E. Bergles

Heat transfer coefficients for laminar flow of water and ethylene glycol in an electrically heated metal tube with two twisted-tape inserts were determined experimentally. The Nusselt number for fully developed flow was found to be a function of tape twist ratio, Reynolds number, and Prandtl number. These Nusselt numbers were as much as nine times the empty tube constant property values. The correlation of these data is in fair agreement with the only available analytical predictions. The friction factor is affected by tape twist only at high Reynolds numbers, in accordance with analytical predictions. The performance of these augmented tubes is compared with that of empty tubes under similar heating conditions.


Author(s):  
Akhilesh P. Rallabandi ◽  
Nawaf Alkhamis ◽  
Je-Chin Han

Experiments to determine heat transfer coefficients and friction factors are conducted on a stationary 45 deg parallel rib roughened square channel which simulates a turbine blade internal coolant passage. Copper plates fitted with silicone heaters and thermocouples are used to measure regionally averaged heat transfer coefficients. Reynolds numbers studied range from 30,000 to 400,000. The ribs studied have rounded (filleted) edges to account for manufacturing limitations of actual engine blades. The rib height (e) to hydraulic diameter (D) ratio (e/D) ranges from 0.1 to 0.2; spacing (p) to height ratio (p/e) ranges from 5 to 10. Results indicate an increase in heat transfer due to ribs at the cost of a higher friction factor, especially at higher Reynolds Numbers. Round edged ribs experience a similar heat transfer coefficient and a lower friction factor compared to sharp edged ribs, especially at higher values of rib height. Correlations predicting Nu and f as a function of e/D, p/e and Re are presented. Also presented are correlations for heat transfer and friction roughness parameters (G and R).


Author(s):  
Akhilesh Rallabandi ◽  
Jiang Lei ◽  
Je-Chin Han ◽  
Salam Azad ◽  
Ching-Pang Lee

Flow in the internal three-pass serpentine rib turbulated passages of an advanced high pressure rotor blade is simulated on a 1:1 scale in the laboratory. Tests to measure the effect of rotation on the Nusselt number are conducted at rotation numbers up to 0.4 and Reynolds numbers from 75,000 to 165,000. To achieve this similitude, pressurized Freon R134a vapor is utilized as the working fluid. Experimental heat transfer coefficient measurements are made using the copperplate regional average method. Regional heat transfer coefficients are correlated with rotation numbers. An increase in heat transfer rates due to rotation is observed in radially outward passes; a reduction in heat transfer rate is observed in the radially inward pass. Strikingly, a significant deterioration in heat transfer is noticed in the “hub” region — between the radially inward second pass and the radially outward third pass. This heat transfer reduction is critical for turbine cooling designs.


Author(s):  
Michael Maurer ◽  
Jens von Wolfersdorf ◽  
Michael Gritsch

An experimental and numerical study was conducted to determine the thermal performance of V-shaped ribs in a rectangular channel with an aspect ratio of 2:1. Local heat transfer coefficients were measured using the steady state thermochromic liquid crystal technique. Periodic pressure losses were obtained with pressure taps along the smooth channel sidewall. Reynolds numbers from 95,000 to 500,000 were investigated with V-shaped ribs located on one side or on both sides of the test channel. The rib height-to-hydraulic diameter ratios (e/Dh) were 0.0625 and 0.02, and the rib pitch-to-height ratio (P/e) was 10. In addition, all test cases were investigated numerically. The commercial software FLUENT™ was used with a two-layer k-ε turbulence model. Numerically and experimentally obtained data were compared. It was determined that the heat transfer enhancement based on the heat transfer of a smooth wall levels off for Reynolds numbers over 200,000. The introduction of a second ribbed sidewall slightly increased the heat transfer enhancement whereas the pressure penalty was approximately doubled. Diminishing the rib height at high Reynolds numbers had the disadvantage of a slightly decreased heat transfer enhancement, but benefits in a significantly reduced pressure loss. At high Reynolds numbers small-scale ribs in a one-sided ribbed channel were shown to have the best thermal performance.


2005 ◽  
Vol 128 (6) ◽  
pp. 557-563 ◽  
Author(s):  
Paul L. Sears ◽  
Libing Yang

Heat transfer coefficients were measured for a solution of surfactant drag-reducing additive in the entrance region of a uniformly heated horizontal cylindrical pipe with Reynolds numbers from 25,000 to 140,000 and temperatures from 30to70°C. In the absence of circumferential buoyancy effects, the measured Nusselt numbers were found to be in good agreement with theoretical results for laminar flow. Buoyancy effects, manifested as substantially higher Nusselt numbers, were seen in experiments carried out at high heat flux.


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