Fault Diagnostics of Roller Bearings Using Dimension Theory

Author(s):  
Surajkumar G. Kumbhar ◽  
Edwin Sudhagar P

Abstract Rolling bearings accomplishes a smoother force transmission between relative components of high production volume systems. An impending fault may cause system malfunction and its maturation lead to a catastrophic failure of the system that increases the possibility of unscheduled maintenance or an expensive shutdown. These critical states demand a robust failure diagnosis scheme for bearings. The present paper demonstrates a novel way to develop a dynamic model for the rotor-bearing system using dimensional analysis (DA) considering significant geometric, operating, and thermal parameters of the system. The vibration responses of faulty spherical roller bearings are investigated under various operating conditions for validation of the developed model. Multivariable regression analysis is performed to expose the potential of the approach in the detection of the bearing failure. Results obtained unveil the simple and reliable nature of the dynamic modeling using DA.

2006 ◽  
Vol 40 (5) ◽  
pp. 1573-1580 ◽  
Author(s):  
Jasper V. Harbers ◽  
Mark A. J. Huijbregts ◽  
Leo Posthuma ◽  
Dik van de Meent

2012 ◽  
Vol 120 (12) ◽  
pp. 1631-1639 ◽  
Author(s):  
Patricia L. Bishop ◽  
Joseph R. Manuppello ◽  
Catherine E. Willett ◽  
Jessica T. Sandler

2006 ◽  
pp. 1-19
Author(s):  
Richard Hefter ◽  
Barbara Leczynski ◽  
Charles Auer

Author(s):  
Rishi K. Malhan ◽  
Yash Shahapurkar ◽  
Ariyan M. Kabir ◽  
Brual Shah ◽  
Satyandra K. Gupta

Using fixtures for assembly operations is a common practice in manufacturing processes with high production volume. For automated assembly cells using robotic arms, trajectories are programmed manually and robots follow the same path repeatedly. It is not economically feasible to build fixed fixtures for small volume productions as they require high accuracy and are part specific. Moreover, hand coding robot trajectories is a time consuming task. The uncertainties in part localization and inaccuracy in robot motions make it challenging to automate the task of assembling two parts with tight tolerances. Researchers in past have developed methods for automating the assembly task using contact-based search schemes and impedance control-based trajectory execution. Both of these approaches may lead to undesired collision with critical features on the parts. Our method guarantees safety for parts with delicate features during the assembly process. Our approach enables us to select optimum impedance control parameters and utilizes a learning-based search strategy to complete assembly tasks under uncertainties in bounded time. Our approach was tested on an assembly of two rectangular workpieces using KUKA IIWA 7 manipulator. The method we propose was able to successfully select the optimal control parameters. The learning-based search strategy successfully estimated the uncertainty in pose of parts and converged in few iterations.


Sign in / Sign up

Export Citation Format

Share Document