Influence of Mainstream Turbulence on Leading Edge Film Cooling Heat Transfer Through Two Rows of Inclined Film Slots

Author(s):  
S. Ou ◽  
J. C. Han

The effect of film slot injection on leading edge heat transfer coefficient and film cooling effectiveness under high mainstream turbulence conditions was experimentally studied for flow across a blunt body with a semi-cylinder leading edge and a flat afterbody. High mainstream turbulence levels were generated by a bar grid (Tu = 5.07%) and a passive grid (Tu = 9.67%). The incident mainstream Reynolds number based on the cylinder diameter was about 100,000. The spanwise and streamwise distributions of the heat transfer coefficient and film effectiveness in the leading edge and on the flat sidewall were obtained for three blowing ratios (B = 0.4, 0.8 and 1.2) with two rows of film slots located at ±15° and ±40° from stagnation line. The cross-sectional slot length-to-width ratio was two. The slots in each row were spaced three cross-sectional slot lengths apart and were angled 30° and 90° to the surface in the spanwise and streamwise direction, respectively. The results show that the heat transfer coefficient increases with increasing blowing ratio, but the film effectiveness reaches the maximum at an intermediate blowing ratio of B = 0.8 for both low (Tu = 0.75%) and high (Tu = 9.67%) mainstream turbulence conditions. The leading edge heat transfer coefficient increases and the film effectiveness decreases with mainstream turbulence level for the low blowing ratio; however, the mainstream turbulence effect reduces for the high blowing ratio. The leading edge heat load is significantly reduced with two rows of film slot injection. The blowing ratio of B = 0.4 provides the lowest heat load in the leading edge region for the low mainstream turbulence but B = 0.8 gives the lowest heat load for the high mainstream turbulence conditions.

1992 ◽  
Vol 114 (4) ◽  
pp. 724-733 ◽  
Author(s):  
S. Ou ◽  
J. C. Han

The effect of film slot injection on leading edge heat transfer coefficient and film cooling effectiveness under high mainstream turbulence conditions was experimentally studied for flow across a blunt body with a semicylinder leading edge and a flat afterbody. High mainstream turbulence levels were generated by a bar grid (Tu = 5.07 percent) and a passive grid (Tu = 9.67 percent). The incident mainstream Reynolds number based on the cylinder diameter was about 100,000. The spanwise and streamwise distributions of the heat transfer coefficient and film effectiveness in the leading edge and on the flat sidewall were obtained for three blowing ratios (B = 0.4, 0.8, and 1.2) with two rows of film slots located at ± 15 and ± 40 deg from the stagnation line. The cross-sectional slot length-to-width ratio was two. The slots in each row were spaced three cross-sectional slot lengths apart and were angled 30 and 90 deg to the surface in the spanwise and streamwise directions, respectively. The results show that heat transfer coefficient increases with increasing blowing ratio, but the film effectiveness reaches a maximum at an intermediate blowing ratio of B = 0.8 for both low (Tu = 0.75 percent) and high (Tu = 9.67 percent) mainstream turbulence conditions. The leading edge heat transfer coefficient increases and the film effectiveness decreases with mainstream turbulence level for the low blowing ratio; however, the mainstream turbulence effect decreases for the high blowing ratio. The leading edge heat load is significantly reduced with two rows of film slot injection. The blowing ratio of B = 0.4 provides the lowest heat load In the leading edge region for the low mainstream turbulence, but B = 0.8 gives the lowest heat load for the high mainstream turbulence conditions.


1994 ◽  
Vol 116 (3) ◽  
pp. 561-569 ◽  
Author(s):  
Shichuan Ou ◽  
J. C. Han

The effects of film opening shape and mainstream turbulence on the leading edge heat transfer coefficient and film effectiveness were experimentally investigated. The experiments were performed using test models with a semi-cylindrical leading edge and a flat afterbody. A bar grid (Tu = 5.07 percent) and a passive grid (Tu = 9.67 percent) produced two levels of mainstream turbulence. Two separate cases of one-row injection through film slots or holes located only at ±15 deg or only at ±40 deg from the stagnation line were studied for three blowing ratios of 0.4, 0.8, and 1.2 at the Reynolds number (ReD) of 100,000. The slots in each row were spaced three cross-sectional slot lengths (P = 3l) apart, while the holes were spaced four holes diameters (P = 4d) apart. Both geometries had equal cross-sectional area and pitch. The results show that the leading edge heat transfer coefficient increases and the film effectiveness decreases with increasing blowing ratio; however, B = 0.8 provides the highest film effectiveness for the film hole with ±40 deg injection. The heat transfer coefficient increases and the film effectiveness decreases with increasing mainstream turbulence level. However, the mainstream turbulence effect on the film effectiveness is reduced as the blowing ratio is increased. Slot geometry provides better film cooling performance than the hole geometry for all test cases at the lowest blowing ratio of 0.4. However, at higher blowing ratios of 0.8 and 1.2, the reverse is true for ±40 deg injection at mainstream turbulence of 0.75 and 9.67 percent.


Author(s):  
Rui-dong Wang ◽  
Cun-liang Liu ◽  
Hai-yong Liu ◽  
Hui-ren Zhu ◽  
Qi-ling Guo ◽  
...  

Heat transfer of the counter-inclined cylindrical and laid-back holes with and without impingement on the turbine vane leading edge model are investigated in this paper. To obtain the film cooling effectiveness and heat transfer coefficient, transient temperature measurement technique on complete surface based on double thermochromic liquid crystals is used in this research. A semi-cylinder model is used to model the vane leading edge which is arranged with two rows of holes. Four test models are measured under four blowing ratios including cylindrical film holes with and without impingement tube structure, laid-back film holes with and without impingement tube structure. This is the second part of a two-part paper, the first part paper GT2018-76061 focuses on film cooling effectiveness and this study will focus on heat transfer. Contours of surface heat transfer coefficient and laterally averaged result are presented in this paper. The result shows that the heat transfer coefficient on the surface of the leading edge is enhanced with the increase of blowing ratio for same structure. The shape of the high heat transfer coefficient region gradually inclines to span-wise direction as the blowing ratio increases. Heat transfer coefficient in the region where the jet core flows through is relatively lower, while in the jet edge region the heat transfer coefficient is relatively higher. Compared with cylindrical hole, laid-back holes give higher heat transfer coefficient. Meanwhile, the introduction of impingement also makes heat transfer coefficient higher compared with cross flow air intake. It is found that the heat transfer of the combination of laid-back hole and impingement tube can be very high under large blowing ratio which should get attention in the design process.


1992 ◽  
Vol 114 (4) ◽  
pp. 707-715 ◽  
Author(s):  
A. B. Mehendale ◽  
J. C. Han

The influence of high mainstream turbulence on leading edge film effectiveness and heat transfer coefficient was studied. High mainstream turbulence was produced by a passive grid and a jet grid. Experiments were performed using a blunt body with a semicylinder leading edge with a flat afterbody. The mainstream Reynolds number based on leading edge diameter was about 100,000. Spanwise and streamwise distributions of film effectiveness and heat transfer coefficient in the leading edge and on the flat sidewall were obtained for three blowing ratios, through rows of holes located at ±15 and ±40 deg from stagnation. The holes in each row were spaced three hole diameters apart and were angled 30 and 90 deg to the surface in the spanwise and streamwise directions, respectively. The results indicate that the film effectiveness decreases with increasing blowing ratio, but the reverse is true for the heat transfer coefficient. The leading edge film effectiveness for low blowing ratio (B = 0.4) is significantly reduced by high mainstream turbulence (Tu = 9.67 and 12.9 percent). The mainstream turbulence effect is diminished in the leading edge for higher blowing ratios (B = 0.8 and 1.2) but still exists on the flat sidewall region. Also, the leading edge heat transfer coefficient for blowing ratio of 0.8 increases with increasing mainstream turbulence; but the effect for other blowing ratios [B = 0.4 and 1.2) is not as systematic as for B = 0.8. Surface heat load is significantly reduced with leading edge film cooling.


Author(s):  
A. B. Mehendale ◽  
J. C. Han

The influence of high mainstream turbulence on leading edge film effectiveness and heat transfer coefficient was studied. High mainstream turbulence was produced by a passive grid and a jet grid. Experiments were performed using a blunt body with a semi-cylinder leading edge with a flat afterbody. The mainstream Reynolds number based on leading edge diameter was about 100,000. Spanwise and streamwise distributions of film effectiveness and heat transfer in the leading edge and on the flat sidewall were obtained for three blowing ratios, through rows of holes located at ±15° and ±40° from stagnation. The holes in each row were spaced three hole-diameters apart and were angled 30° and 90° to the surface in the spanwise and streamwise directions respectively. The results indicate that the film effectiveness decreases with increasing blowing ratio, but the reverse is true for the heat transfer coefficient. The leading edge film effectiveness for low blowing ratio (B = 0.4) is significantly reduced by high mainstream turbulence (Tu = 9.67% and 12.9%). The mainstream turbulence effect is diminished in the leading edge for higher blowing ratios (B = 0.8 and 1.2) but still exists on the flat sidewall region. Also, the leading edge heat transfer coefficient for blowing ratio of 0.8 increases with increasing mainstream turbulence; but the effect for other blowing ratios (B = 0.4 and 1.2) is not so systematic as for B = 0.8. Surface heat load is significantly reduced with leading edge film cooling.


Author(s):  
Bo-lun Zhang ◽  
Li Zhang ◽  
Hui-ren Zhu ◽  
Jian-sheng Wei ◽  
Zhong-yi Fu

Film cooling performance of the double-wave trench was numerically studied to improve the film cooling characteristics. Double-wave trench was formed by changing the leading edge and trailing edge of transverse trench into cosine wave. The film cooling characteristics of transverse trench and double-wave trench were numerically studied using Reynolds Averaged Navier Stokes (RANS) simulations with realizable k-ε turbulence model and enhanced wall treatment. The film cooling effectiveness and heat transfer coefficient of double-wave trench at different trench width (W = 0.8D, 1.4D, 2.1D) conditions are investigated, and the distribution of temperature field and flow field were analyzed. The results show that double-wave trench effectively improves the film cooling effectiveness and the uniformity of jet at the downstream wall of the trench. The span-wise averaged film cooling effectiveness of the double-wave trench model increases 20–63% comparing with that of the transverse trench at high blowing ratio. The anti-counter-rotating vortices which can press the film on near-wall are formed at the downstream wall of the double-wave trench. With the double-wave trench width decreasing, the film cooling effectiveness gradually reduces at the hole center-line region of the downstream trench. With the increase of the blowing ratio, the span-wise averaged heat transfer coefficient increases. The span-wise averaged heat transfer coefficient of the double-wave trench with 0.8D and 2.1D trench width is higher than that of the double-wave trench with 1.4D trench width at the high blowing ratio conditions.


2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Akira Murata ◽  
Satomi Nishida ◽  
Hiroshi Saito ◽  
Kaoru Iwamoto ◽  
Yoji Okita ◽  
...  

Cooling at the trailing edge of a gas turbine airfoil is one of the most difficult problems because of its thin shape, high thermal load from both surfaces, hard-to-cool geometry of narrow passages, and at the same time demand for structural strength. In this study, the heat transfer coefficient and film cooling effectiveness on the pressure-side cutback surface was measured by a transient infrared thermography method. Four different cutback geometries were examined: two smooth cutback surfaces with constant-width and converging lands (base and diffuser cases) and two roughened cutback surfaces with transverse ribs and spherical dimples. The Reynolds number of the main flow defined by the mean velocity and two times the channel height was 20,000, and the blowing ratio was varied among 0.5, 1.0, 1.5, and 2.0. The experimental results clearly showed spatial variation of the heat transfer coefficient and the film cooling effectiveness on the cutback and land top surfaces. The cutback surface results clearly showed periodically enhanced heat transfer due to the periodical surface geometry of ribs and dimples. Generally, the increase of the blowing ratio increased both the heat transfer coefficient and the film cooling effectiveness. Within the present experimental range, the dimple surface was a favorable cutback-surface geometry because it gave the enhanced heat transfer without deterioration of the high film cooling effectiveness.


2000 ◽  
Author(s):  
Vijay K. Garg

Abstract The coolant flow characteristics at the hole exits of a film-cooled blade are derived from an earlier analysis where the hole pipes and coolant plenum were also discretized. The blade chosen is the VKI rotor with three staggered rows of shower-head holes. The present analysis applies these flow characteristics at the shower-head hole exits. A multi-block three-dimensional Navier-Stokes code with Wilcox’s k-ω model is used to compute the heat transfer coefficient on the film-cooled turbine blade. A reasonably good comparison with the experimental data as well as with the more complete earlier analysis where the hole pipes and coolant plenum were also gridded is obtained. If the 1/7th power law is assumed for the coolant flow characteristics at the hole exits, considerable differences in the heat transfer coefficient on the blade surface, specially in the leading-edge region, are observed even though the span-averaged values of h match well with the experimental data. This calls for span-resolved experimental data near film-cooling holes on a blade for better validation of the code.


Author(s):  
Tarek Elnady ◽  
Ibrahim Hassan

An experimental investigation has been performed to study the film cooling performance of a smooth expansion exit at the leading edge of a gas turbine vane. A two-dimensional cascade has been employed to measure the cooling performance of the proposed expansion using the transient Thermochromatic Liquid Crystal technique. One row of cylindrical holes, located on the stagnation line, is investigated with two expansion levels, 2d and 4d, in addition to the standard hole. The air is injected at 90° and 60° inclination angle relative to the vane surface at four blowing ratios ranging from 1 to 2 at a 0.9 density ratio. The Mach number and the Reynolds number based on the cascade exit velocity and the axial chord are 0.23 and 1.4E5, respectively. The detailed local heat transfer coefficient over both the pressure side and the suction side are presented in addition to the lateral-averaged normalized heat transfer coefficient. The proposed expansion provides a lower heat transfer coefficient compared with the standard cylindrical hole over the investigated blowing ratios. Combining the heat transfer coefficient with the corresponding cooling effectiveness, previously presented, the smooth expansion shows a significant reduction in the heat load with more uniform distribution of the coolant over the leading edge region. The strong confrontation between the coolant jet and the mainstream, in case of 90° injection, yields a strong dispersion of the coolant with higher heat transfer coefficient and high thermal load over the vane surface.


2016 ◽  
Vol 138 (7) ◽  
Author(s):  
James L. Rutledge ◽  
Tylor C. Rathsack ◽  
Matthew T. Van Voorhis ◽  
Marc D. Polanka

It is necessary to understand how film cooling influences the external convective boundary condition involving both the adiabatic wall temperature and the heat transfer coefficient in order to predict the thermal durability of a gas turbine hot gas path component. Most studies in the past have considered only steady flow, but studies of the unsteadiness naturally present in turbine flow have become more prevalent. One source of unsteadiness is wake passage from upstream components which can cause fluctuations in the stagnation location on turbine airfoils. This in turn causes unsteadiness in the behavior of the leading edge coolant jets and thus fluctuations in both the adiabatic effectiveness and heat transfer coefficient. The dynamics of h and η are now quantifiable with modern inverse heat transfer methods and nonintrusive infrared thermography. The present study involved the application of a novel inverse heat transfer methodology to determine time-resolved adiabatic effectiveness and heat transfer coefficient waveforms on a simulated turbine blade leading edge with an oscillating stagnation position. The leading edge geometry was simulated with a circular cylinder with a coolant hole located 21.5 deg downstream from the leading edge stagnation line, angled 20 deg to the surface and 90 deg to the streamwise direction. The coolant plume is shown to shift in response to the stagnation line movement. These oscillations thus influence the film cooling coverage, and the time-averaged benefit of film cooling is influenced by the oscillation.


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