Experimental Investigation of Film Cooling Performance for a New Shaped Hole at the Leading Edge

2014 ◽  
Author(s):  
Tarek Elnady ◽  
Ibrahim Hassan
Keyword(s):  
Heat Transfer ◽  
Experimental Investigation ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Local Heat Transfer ◽  
Stagnation Line ◽  
Cooling Performance

An experimental investigation has been performed to study the film cooling performance of a smooth expansion exit at the leading edge of a gas turbine vane. A two-dimensional cascade has been employed to measure the cooling performance of the proposed expansion using the transient Thermochromatic Liquid Crystal technique. One row of cylindrical holes, located on the stagnation line, is investigated with two expansion levels, 2d and 4d, in addition to the standard hole. The air is injected at 90° and 60° inclination angle relative to the vane surface at four blowing ratios ranging from 1 to 2 at a 0.9 density ratio. The Mach number and the Reynolds number based on the cascade exit velocity and the axial chord are 0.23 and 1.4E5, respectively. The detailed local heat transfer coefficient over both the pressure side and the suction side are presented in addition to the lateral-averaged normalized heat transfer coefficient. The proposed expansion provides a lower heat transfer coefficient compared with the standard cylindrical hole over the investigated blowing ratios. Combining the heat transfer coefficient with the corresponding cooling effectiveness, previously presented, the smooth expansion shows a significant reduction in the heat load with more uniform distribution of the coolant over the leading edge region. The strong confrontation between the coolant jet and the mainstream, in case of 90° injection, yields a strong dispersion of the coolant with higher heat transfer coefficient and high thermal load over the vane surface.

Measurement of Local Heat Transfer Coefficient and Film Cooling Effectiveness Through Discrete Holes

2000 ◽  
Author(s):  
R. F. Martinez-Botas ◽  
C. H. N. Yuen
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Liquid Crystal ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Density Ratio ◽  
Local Heat Transfer ◽  
Double Row ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness

An efficient steady-state wide band liquid crystal technique is used to study the film cooling performance of a variety of geometries in a flat plate: a single row of holes, a double row of holes (both in-line and staggered), and a single cooling hole. This method allows temperature information to be captured in one image, without the difficulty involved in a transient experiment. The streamwise inclinations tested are 30°, 60°, and 90°. The freestream is maintained at 13m/s, and at ambient temperature. The range of blowing ratios varied from 0.33 to 2.0. Both heat transfer coefficient and adiabatic cooling effectiveness are measured for all the cases. Air is used to produce a density ratio near unity. From the range of blowing ratios tested, the most effective film cooling is achieved at a value close to 0.5, for near unity density ratio. It has been revealed that film cooling effectiveness is improved when the jet remains attached to the surface, however, this is generally coupled with an augmentation in heat transfer owing to the disturbance the attached jet causes to the boundary layer. The 30° inclined holes show to be the most effective. Results demonstrate the full coverage capability of liquid crystal thermography.

Film Cooling Jet Injection Effect in Heat Transfer Coefficient Augmentation for the Pressure Side Cooling of Turbine Vane

2014 ◽  
Author(s):  
Hossein Nadali Najafabadi ◽  
Matts Karlsson ◽  
Mats Kinell ◽  
Esa Utriainen
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Suction Side ◽  
Pressure Side ◽  
Time Resolved ◽  
Turbine Vane

Improving film cooling performance of turbine vanes and blades is often achieved through application of multiple arrays of cooling holes on the suction side, the showerhead region and the pressure side. This study investigates the pressure side cooling under the influence of single and multiple rows of cooling in the presence of a showerhead from a heat transfer coefficient augmentation perspective. Experiments are conducted on a prototype turbine vane working at engine representative conditions. Transient IR thermography is used to measure time-resolved surface temperature and the semi-infinite method is utilized to calculate the heat transfer coefficient on a low conductive material. Investigations are performed for cylindrical and fan-shaped holes covering blowing ratio 0.6 and 1.8 at density ratio of about unity. The freestream turbulence is approximately 5% close to the leading edge. The resulting heat transfer coefficient enhancement, the ratio of HTC with to that without film cooling, from different case scenarios have been compared to showerhead cooling only. Findings of the study highlight the importance of showerhead cooling to be used with additional row of cooling on the pressure side in order to reduce heat transfer coefficient enhancement. In addition, it is shown that extra rows of cooling will not significantly influence heat transfer augmentation, regardless of the cooling hole shape.

Film Cooling Effectiveness and Mass/Heat Transfer Coefficient Downstream of One Row of Discrete Holes

1999 ◽  
Vol 121 (2) ◽  
pp. 225-232 ◽  
Author(s):  
R. J. Goldstein ◽  
P. Jin ◽  
R. L. Olson
Keyword(s):  
Heat Transfer ◽  
Mass Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Density Ratio ◽  
Transfer Coefficients ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness

A special naphthalene sublimation technique is used to study the film cooling performance downstream of one row of holes of 35 deg inclination angle with 3d hole spacing and relatively small hole length to diameter ratio (L/d = 6.3). Both film cooling effectiveness and mass/heat transfer coefficient are determined for blowing rates from 0.5 to 2.0 with density ratio of 1.0. The mass transfer coefficient is measured using pure air film injection, while the film cooling effectiveness is derived from comparison of mass transfer coefficients obtained following injection of naphthalene-vapor-saturated air with those from pure air injection. This technique enables one to obtain detailed local information on film cooling performance. The laterally averaged and local film cooling effectiveness agree with previous experiments. The difference between mass/heat transfer coefficients and previous heat transfer results indicates that conduction error may play an important role in the earlier heat transfer measurements.

Experimental Investigation of Double Rows Film Cooling on Vane Pressure Side

2012 ◽  
Author(s):  
T. Elnady ◽  
I. Hassan ◽  
L. Kadem ◽  
T. Lucas
Keyword(s):  
Heat Transfer ◽  
Experimental Investigation ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Density Ratio ◽  
Radius Of Curvature ◽  
Pressure Side ◽  
Cooling Effectiveness ◽  
The Heat Transfer Coefficient

An experimental investigation has been performed to study the effect of hole shape and position on the cooling performance of a gas turbine stator. Two rows of laid-back fan-shaped holes are placed on the pressure side of a scaled vane in a two-dimensional cascade and compared with two identical rows of standard cylindrical exit. Both hole shapes have the same base diameter and were investigated at three different blowing ratios (1, 1.35, and 1.7) with the same coolant flow rate used in each case. The experiments are conducted for the first row of holes only, then for the second row only, and finally for both two rows together at a 0.9 density ratio. The mainstream inlet Reynolds number based on the true chord is 1.4E5 and the exit Mach number is 0.23. The local distributions of the heat transfer coefficient and film cooling effectiveness are obtained using a transient TLC technique. The second row of holes, with by a higher local radius of curvature, shows a 40% decrease in the cooling effectiveness as well as a 10% increase in the heat transfer coefficient near downstream of the hole compared with that obtained by the first hole. The double injection provides a slight increase in the cooling effectiveness and a lower heat transfer coefficient due to the favorable interaction between both injections.

Film Cooling Parameter Waveforms on a Turbine Blade Leading Edge Model With Oscillating Stagnation Line

2016 ◽  
Vol 138 (7) ◽  
Author(s):  
James L. Rutledge ◽  
Tylor C. Rathsack ◽  
Matthew T. Van Voorhis ◽  
Marc D. Polanka
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Turbine Blade ◽  
Film Cooling ◽  
Leading Edge ◽  
Stagnation Line ◽  
Inverse Heat Transfer ◽  
Adiabatic Effectiveness ◽  
Blade Leading Edge

It is necessary to understand how film cooling influences the external convective boundary condition involving both the adiabatic wall temperature and the heat transfer coefficient in order to predict the thermal durability of a gas turbine hot gas path component. Most studies in the past have considered only steady flow, but studies of the unsteadiness naturally present in turbine flow have become more prevalent. One source of unsteadiness is wake passage from upstream components which can cause fluctuations in the stagnation location on turbine airfoils. This in turn causes unsteadiness in the behavior of the leading edge coolant jets and thus fluctuations in both the adiabatic effectiveness and heat transfer coefficient. The dynamics of h and η are now quantifiable with modern inverse heat transfer methods and nonintrusive infrared thermography. The present study involved the application of a novel inverse heat transfer methodology to determine time-resolved adiabatic effectiveness and heat transfer coefficient waveforms on a simulated turbine blade leading edge with an oscillating stagnation position. The leading edge geometry was simulated with a circular cylinder with a coolant hole located 21.5 deg downstream from the leading edge stagnation line, angled 20 deg to the surface and 90 deg to the streamwise direction. The coolant plume is shown to shift in response to the stagnation line movement. These oscillations thus influence the film cooling coverage, and the time-averaged benefit of film cooling is influenced by the oscillation.

Heat Transfer Boundary Condition Waveforms on a Turbine Blade Leading Edge With Unsteady Film Cooling

2013 ◽  
Author(s):  
James L. Rutledge
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Turbine Blade ◽  
Film Cooling ◽  
Leading Edge ◽  
Adiabatic Wall ◽  
Time Resolved ◽  
Stagnation Line ◽  
Adiabatic Effectiveness

It is necessary to understand how film cooling both reduces the adiabatic wall temperature and influences the heat transfer coefficient in order to predict the net heat flux to a gas turbine hot gas path component. Although a great number of studies have considered steady film cooling flows, the influence of film cooling unsteadiness has only recently been considered. Unsteadiness in the freestream flow or the coolant flow can cause fluctuations in both the adiabatic effectiveness and heat transfer coefficient, the dynamics of which have been difficult to measure. In previous studies, only time averaged effects have been measured. The present study has determined time resolved adiabatic effectiveness and heat transfer coefficient waveforms using a novel inverse heat transfer methodology. Unsteady film cooling was examined on the leading edge region of a circular cylinder simulating the leading edge of a turbine blade. Unsteady interactions between h and η, were examined near a coolant hole located 21.5° downstream from the leading edge stagnation line, angled 20° to the surface and 90° to the streamwise direction. The coolant plume is shown to shift back and forth as the jet’s momentum fluctuates. Increasing freestream turbulence was found to both reduce η, and the amplitude of the η waveforms.

Leading Edge Film Cooling Heat Transfer Through One Row of Inclined Film Slots and Holes Including Mainstream Turbulence Effects

1994 ◽  
Vol 116 (3) ◽  
pp. 561-569 ◽  
Author(s):  
Shichuan Ou ◽  
J. C. Han
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Leading Edge ◽  
Cross Sectional ◽  
Stagnation Line ◽  
Blowing Ratio ◽  
Test Models ◽  
Turbulence Effects

The effects of film opening shape and mainstream turbulence on the leading edge heat transfer coefficient and film effectiveness were experimentally investigated. The experiments were performed using test models with a semi-cylindrical leading edge and a flat afterbody. A bar grid (Tu = 5.07 percent) and a passive grid (Tu = 9.67 percent) produced two levels of mainstream turbulence. Two separate cases of one-row injection through film slots or holes located only at ±15 deg or only at ±40 deg from the stagnation line were studied for three blowing ratios of 0.4, 0.8, and 1.2 at the Reynolds number (ReD) of 100,000. The slots in each row were spaced three cross-sectional slot lengths (P = 3l) apart, while the holes were spaced four holes diameters (P = 4d) apart. Both geometries had equal cross-sectional area and pitch. The results show that the leading edge heat transfer coefficient increases and the film effectiveness decreases with increasing blowing ratio; however, B = 0.8 provides the highest film effectiveness for the film hole with ±40 deg injection. The heat transfer coefficient increases and the film effectiveness decreases with increasing mainstream turbulence level. However, the mainstream turbulence effect on the film effectiveness is reduced as the blowing ratio is increased. Slot geometry provides better film cooling performance than the hole geometry for all test cases at the lowest blowing ratio of 0.4. However, at higher blowing ratios of 0.8 and 1.2, the reverse is true for ±40 deg injection at mainstream turbulence of 0.75 and 9.67 percent.

Film Cooling Parameter Waveforms on a Turbine Blade Leading Edge Model With Oscillating Stagnation Line

2015 ◽  
Author(s):  
James L. Rutledge ◽  
Tylor C. Rathsack ◽  
Matthew T. Van Voorhis ◽  
Marc D. Polanka
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Turbine Blade ◽  
Film Cooling ◽  
Leading Edge ◽  
Stagnation Line ◽  
Inverse Heat Transfer ◽  
Adiabatic Effectiveness ◽  
Blade Leading Edge

It is necessary to understand how film cooling influences the external convective boundary condition involving both the adiabatic wall temperature and the heat transfer coefficient in order to predict the thermal durability of a gas turbine hot gas path component. Most studies in the past have considered only steady flow, but studies of the unsteadiness naturally present in turbine flow have become more prevalent. One source of unsteadiness is wake passage from upstream components which can cause fluctuations in the stagnation location on turbine airfoils. This in turn causes unsteadiness in the behavior of the leading edge coolant jets and thus fluctuations in both the adiabatic effectiveness and heat transfer coefficient. The dynamics of h and η are now quantifiable with modern inverse heat transfer methods and non-intrusive infrared thermography. The present study involved the application of a novel inverse heat transfer methodology to determine time resolved adiabatic effectiveness and heat transfer coefficient waveforms on a simulated turbine blade leading edge with an oscillating stagnation position. The leading edge geometry was simulated with a circular cylinder with a coolant hole located 21.5° downstream from the leading edge stagnation line, angled 20° to the surface and 90° to the streamwise direction. The coolant plume is shown to shift in response to the stagnation line movement. These oscillations thus influence the film cooling coverage and the time-averaged benefit of film cooling is influenced by the oscillation.

Influence of Mainstream Turbulence on Leading Edge Film Cooling Heat Transfer Through Two Rows of Inclined Film Slots

1992 ◽  
Vol 114 (4) ◽  
pp. 724-733 ◽  
Author(s):  
S. Ou ◽  
J. C. Han
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Heat Load ◽  
Leading Edge ◽  
Width Ratio ◽  
Cross Sectional ◽  
Stagnation Line ◽  
Blowing Ratio

The effect of film slot injection on leading edge heat transfer coefficient and film cooling effectiveness under high mainstream turbulence conditions was experimentally studied for flow across a blunt body with a semicylinder leading edge and a flat afterbody. High mainstream turbulence levels were generated by a bar grid (Tu = 5.07 percent) and a passive grid (Tu = 9.67 percent). The incident mainstream Reynolds number based on the cylinder diameter was about 100,000. The spanwise and streamwise distributions of the heat transfer coefficient and film effectiveness in the leading edge and on the flat sidewall were obtained for three blowing ratios (B = 0.4, 0.8, and 1.2) with two rows of film slots located at ± 15 and ± 40 deg from the stagnation line. The cross-sectional slot length-to-width ratio was two. The slots in each row were spaced three cross-sectional slot lengths apart and were angled 30 and 90 deg to the surface in the spanwise and streamwise directions, respectively. The results show that heat transfer coefficient increases with increasing blowing ratio, but the film effectiveness reaches a maximum at an intermediate blowing ratio of B = 0.8 for both low (Tu = 0.75 percent) and high (Tu = 9.67 percent) mainstream turbulence conditions. The leading edge heat transfer coefficient increases and the film effectiveness decreases with mainstream turbulence level for the low blowing ratio; however, the mainstream turbulence effect decreases for the high blowing ratio. The leading edge heat load is significantly reduced with two rows of film slot injection. The blowing ratio of B = 0.4 provides the lowest heat load In the leading edge region for the low mainstream turbulence, but B = 0.8 gives the lowest heat load for the high mainstream turbulence conditions.

Effects of Shape and Arrangement of Dimples on Film Cooling Performance Over Cutback Surface at Airfoil Trailing Edge

2013 ◽  
Author(s):  
Satomi Nishida ◽  
Akira Murata ◽  
Hiroshi Saito ◽  
Yoji Okita ◽  
Chiyuki Nakamata ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Local Heat Transfer ◽  
Trailing Edge ◽  
Mean Velocity ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness

Trailing edge of a gas turbine blade is under very high thermal load because both sides are exposed to hot mainstream. The cooling film ejected from slots has to protect the cutback surface from the hot mainstream, and remove the heat from the surface. In this study, the film cooling performance of cutback surfaces with two types of dimples, spherical and teardrop-shaped dimples, were experimentally investigated with a transient infrared thermography method. Also, to examine the effects of arrangements, two different arrangements of the teardrop-shaped dimples, which are parallel and inclined to mainstream, were investigated. The dimples were arranged in two rows on the cutback surfaces. The Reynolds number of mainstream defined by the mean velocity and hydraulic diameter was 20,000, and profiles of local heat transfer coefficient and film cooling effectiveness on the cutback surface were measured for blowing ratios of 0.5–2.0. With the parallel teardrop-shaped dimples, reduction of the heat transfer in the upstream portion was less than that of the spherical dimples, and the heat transfer at downstream rims was higher. In the case of the inclined teardrop-shaped dimples, heat transfer enhancement at the downstream rims was higher than that of parallel one, and overall heat transfer coefficient was also higher. The film cooling effectiveness of all cases are almost equal values, namely, the dimpled surfaces could enhance heat transfer without reduction of the film cooling effectiveness; consequently significant cooling performance improvement was obtained for the teardrop-shaped dimple cases, especially with the introduction of inclined arrangement.

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