Development of a Controlled-Expansion Superalloy for Use in Aircraft Gas Turbines

Author(s):  
James M. Dahl ◽  
John B. Hansen

This paper describes the methodology employed to produce a controlled expansion superalloy that has been successfully incorporated in several advanced aircraft gas turbine engines. Objectives of the original R&D study are reviewed in light of requirements given by potential customers. Properties of the alloy are presented and compared to those objectives. It is reported that the alloy has mechanical properties similar to those of the nickel-base alloy 718, and a low coefficient of thermal expansion between room temperature and its Curie temperature of 320°C. It also reported that the alloy has sufficient oxidation resistance so it may be possible to use it uncoated to temperatures approaching 675°C. The selection of the alloy by engine producers is described and the reasons for selecting are noted to be different from the original design criteria.

Author(s):  
Bent Hansen ◽  
Sloth Larsen ◽  
John W. Tenhundfeld

For more than twenty years the Royal Danish Navy (RDN) has been using gas turbine engines for propulsion of fast patrol vessels as well as frigates. This paper, which is the result of a joint effort by the Royal Danish Navy, Aalborg Vaerft Shipyard, and General Electric Company USA, describes how the propulsion system design was developed using previous RDN gas turbine system experience. A detailed description of the ship, the selection of machinery, and design of the propulsion configuration, including the LM2500 gas turbine module, is included. The three Royal Danish “KV-72” corvettes of the NIELS JUEL class have now been in operation for almost three years. Since the start-up of the NIELS JUEL machinery in November 1978 the CODOG propulsion plants aboard this class have accumulated more than 8,000 running hours, of which over 1,500 hours have been in the gas turbine or “sprint” drive mode. Operational experience with the GE LM2500 gas turbines is also described.


Author(s):  
Mustapha Chaker ◽  
Cyrus B. Meher-Homji

There are numerous gas turbine applications in power generation and mechanical drive service where power drop during the periods of high ambient temperature has a very detrimental effect on the production of power or process throughput. Several geographical locations experience very high temperatures with low coincident relative humidities. In such cases media evaporative cooling can be effectively applied as a low cost power augmentation technique. Several misconceptions exist regarding their applicability to evaporative cooling, the most prevalent being that they can only be applied in extremely dry regions. This paper provides a detailed treatment of media evaporative cooling, discussing aspects that would be of value to an end user, including selection of climatic design points, constructional features of evaporative coolers, thermodynamic aspects of its effect on gas turbines, and approaches to improve reliability. It is hoped that this paper will be of value to plant designers, engineering companies, and operating companies that are considering the use of media evaporative cooling.


Alloy Digest ◽  
2000 ◽  
Vol 49 (3) ◽  

Abstract Haynes Waspaloy is a specially vacuum melted, nickel-base alloy having outstanding tensile and stress-rupture strength up to 760 deg C (1400 deg F) combined with high oxidation resistance up to 871 deg C (1600 deg F). It is recommended for gas turbine engines, airframe assemblies, and missile systems. This datasheet provides information on composition, physical properties, elasticity, and tensile properties as well as creep. It also includes information on high temperature performance and corrosion resistance as well as heat treating and machining. Filing Code: Ni-560. Producer or source: Haynes International Inc.


Author(s):  
Mustapha Chaker ◽  
Cyrus B. Meher-Homji

There are numerous gas turbine applications in power generation and mechanical drive service where power drop during the periods of high ambient temperature has a very detrimental effect on the production of power or process throughput. Several geographical locations experience very high temperatures with low coincident relative humidities. In such cases media evaporative cooling can be effectively applied as a low cost power augmentation technique. Several misconceptions exist regarding their applicability of evaporative cooling the most prevalent being that they can only be applied in extremely dry regions. This paper provides a detailed treatment of media evaporative cooling, discussing aspects that would be of value to an end user including selection of climatic design points, constructional features of evaporative coolers, thermodynamic aspects of its effect on gas turbines and approaches to improve reliability. It is hoped that this paper will be of value to plant designers, engineering companies and operating companies that are considering the use of media evaporative cooling.


Alloy Digest ◽  
1969 ◽  
Vol 18 (1) ◽  

Abstract Crucible CG27 is a forgeable iron-nickel base alloy having an excellent combination of high temperature stress-rupture and tensile properties. It resists oxidation up to 1500 F and is recommended for gas turbine engines and turbine wheels. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as creep. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SS-219. Producer or source: Crucible Materials Corporation.


Author(s):  
K. O. Parker

The dramatically rising cost of hydrocarbon fuel in recent years has reemphasized industry attention to high thermal efficiency for its pipeline compressor drive gas turbine engines. The advent of a new stainless steel plate-fin industrial regenerator has made possible greatly improved gas turbine thermal efficiency, compact installation, and long life. The selection of the optimum match of regenerator effectiveness and pressure drop with engine characteristics is discussed together with the size and cost impact of these parameters. New design features are developed that ensure historical regenerator problems are handled effectively.


1975 ◽  
Author(s):  
W. Ridler

This paper discusses photographic techniques developed for marine gas turbine engines. Of primary importance in borescope analysis and photography of marine gas turbines is the selection of the best equipment for the job. It is important that the user know his equipment and its range and limitations. There is no precedent for sacrificing light intensity, limited field of vision, or optical clarity. Once a borescope system has been selected, there are many other variables which must be considered in order to obtain high quality, clear and representative photographs.


Alloy Digest ◽  
1967 ◽  
Vol 16 (11) ◽  

Abstract WASPALOY is a vacuum induction melted nickel-base alloy having outstanding tensil and stress-rupture strength up to 1400 F combined with high oxidation resistance up to 1600 F. It is recommended for gas turbine engines, airframe assemblies and missile systems. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness, creep, and fatigue. It also includes information on low and high temperature performance, and corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: Ni-129. Producer or source: Union Carbide Corporation, Materials Systems Division.


Alloy Digest ◽  
1997 ◽  
Vol 46 (5) ◽  

Abstract Pyromet CTX-1 is a high-strength, precipitation-hardenable superalloy exhibiting a low coefficient of thermal expansion and high strength up to about 1200 deg F. The alloy possesses high hot hardness and good thermal fatigue resistance. Its applications include components for gas turbine engines, hot-work die applications and high-pressure hydrogen environments. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as creep. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: FE-56. Producer or source: Carpenter. Originally published February 1976, revised May 1997.


Alloy Digest ◽  
1987 ◽  
Vol 36 (1) ◽  

Abstract UDIMET 700 is a wrought nickel-base alloy produced by vacuum-induction melting and further refined by vacuum-arc remelting. It has excellent mechanical properties at high temperatures. Among its applications are blades for aircraft, marine and land-based gas turbines and rotor discs. This datasheet provides information on composition, physical properties, elasticity, and tensile properties as well as creep. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: Ni-51. Producer or source: Special Metals Corporation. Originally published March 1959, revised January 1987.


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