Study of vacuum arc plasma transport characteristics during the DC interrupting process

The mechanical DC vacuum circuit breaker based on forced-over-zero technology will inevitably generate vacuum arc during the actual interrupting process. Since the current drop frequency is usually very high, the vacuum arc usually exhibits obvious transient characteristics, and the excessive transient characteristics may even become a key factor limiting the interruption capacity. In order to improve the mechanical DC vacuum circuit breaker arc interrupting capability, this paper establishes a vacuum arc transient magneto-hydrodynamic simulation model in the DC interrupting process and studies the plasma transport characteristics of the vacuum arc under different DC interrupting conditions. The results show that the ion pressure, ion density and ion temperature decrease with decreasing arc current, while the ion velocity gradually increases during the DC interrupting process. The increase in breaking current and current drop frequency will increase the ion density in the arc column at the moment of current crossing zero, resulting in more difficult vacuum arc interrupting. The results of the study can provide an important theoretical basis for a deeper understanding of the vacuum arc transient process in the DC interrupting process and improve the DC vacuum circuit breaker arc interruption capability.

Influence of Molybdenum on the Microstructure, Mechanical Properties and Corrosion Resistance of Ti20Ta20Nb20(ZrHf)20−xMox (Where: x = 0, 5, 10, 15, 20) High Entropy Alloys

The presented work was focused on investigating the influence of the (hafnium and zirconium)/molybdenum ratio on the microstructure and properties of Ti20Ta20Nb20(ZrHf)20−xMox (where: x = 0, 5, 10, 15, 20 at.%) high entropy alloys in an as-cast state. The designed chemical composition was chosen due to possible future biomedical applications. Materials were obtained from elemental powders by vacuum arc melting technique. Phase analysis revealed the presence of dual body-centered cubic phases. X-ray diffraction showed the decrease of lattice parameters of both phases with increasing molybdenum concentration up to 10% of molybdenum and further increase of lattice parameters. The presence of two-phase matrix microstructure and hafnium and zirconium precipitates was proved by scanning and transmission electron microscopy observation. Mechanical property measurements revealed decreased micro- and nanohardness and reduced Young’s modulus up to 10% of Mo content, and further increased up to 20% of molybdenum addition. Additionally, corrosion resistance measurements in Ringers’ solution confirmed the high biomedical ability of studied alloys due to the presence of stable oxide layers.

Correlation of radius of cathode spot of vacuum arc of metals on the size of generated droplets

The simple relation to estimate the cathode spot radius of a vacuum arc of pure metals is obtained. On its basis, is established between the cathode spot radius and the size of droplets generated by the cathode spot a correlation. This enables to find ways to reduce droplets in the plasma flow, which forms coatings by the vacuum electric arc method. The paper presents the results of experimental study of the droplet sizes depending on the vacuum arc current iд. The size and amount of the droplets on an area of 1 mm2 of the coating surface are determined using the ImageSP program. As the initial data, the microstructures of the coatings are used with an increase of: ç100, ç200, ç500, ç1000, ç1500. The droplets have been generated by a cathode spot of a vacuum arc for the alloy of the composition, at.%: 68Al–8Cr–4Nb–20Si. It is established that the number of droplets with a diameter of < 2 μm is generated most of all, and the number of droplets with a diameter > 10 μm is generated least of all. The number of generated droplets with a diameter from 2 to 10 μm slightly depends on the arc current iд. It is noted that the diameter of the alloy droplet is smaller than the diameter of the droplets generated by the cathode spot on its components due to the fact that the radius of the cathode spot on the alloy is smaller than the radius of the cathode spot on its pure components.

Effects of annealing temperature on a ZnO thin film-based ultraviolet photodetector

In this paper, the effects of annealing temperature on the performance of a ZnO thin film-based Metal-Semiconductor-Metal (MSM) type ultraviolet (UV) photodetector is reported. ZnO thin films were grown on a glass substrate using the Pulsed Filtered Cathodic Vacuum Arc Deposition (PFCVAD) technique at room temperature and after the deposition process the samples were annealed at 400, 450 and 550 °C in air condition to investigate the annealing effect on the structural, electrical, and optical properties of the photodetector. ZnO thin films which have grains in nanometer range has an increasing in the diameter of grains from 10.5 to 18.3 nm as a function of annealing temperature results in a red shift in the cut-off wavelength of the photodetector from 3.25 eV (381 nm) to 3.23 eV (383 nm). It is demonstrated that the sensitivity and the speed (rise/fall times) of the ZnO thin film based MSM photodetectors enhances with increasing post growth annealing temperature of ZnO thin film due to the increase in the absorption coefficient and the decrease of the total area of the grain boundaries due to the larger grain sizes formation in ZnO thin films with increasing thermal annealing temperature.

Numerical Investigation of Segregation Evolution during the Vacuum Arc Remelting Process of Ni-Based Superalloy Ingots

Segregation defects greatly affect the service performance and working life of castings during the vacuum arc remelting (VAR) process. However, the corresponding research on the prediction of segregation defects is still not comprehensive. Through considering the influence of water-cooled crucible on the electromagnetic field inside an ingot, a full-scale model for the comprehensive prediction of freckles and macrosegregation defects during the VAR process is developed in this paper. The macroscopic solute transport phenomenon and the segregation behavior of Ni-5.8 wt% Al-15.2 wt% Ta alloy are predicted. The results indicate that the freckles are mainly concentrated in the lower region of the ingot. With the growth of the ingot, the solute enrichment channels gradually develop into solute enrichment regions, and the channel segregation evolves into macrosegregation. The Lorentz force mainly affects the flow pattern at the top of the molten pool, while the complex flow of multiple vortices is dominated by thermosolutal buoyancy. The maximum and minimum relative segregation ratio inside the ingot can reach 290% and −90%, respectively, and the positive segregation region accounts for about 79% of the total volume. This paper provides a new perspective for understanding the segregation behavior inside the ingot by studying the segregation evolution during the VAR process.

Study of ion separation mechanism in the multi-component vacuum arc discharge

The separation phenomenon of light and heavy ions was widely observed experimentally in the vacuum arc discharge with multi-component composite cathode. In this work, a two-dimensional axisymmetric multi-fluid model is used to study the separation mechanism in the multi-component composite cathode vacuum arc. The multi-component vacuum arcs are simulated as a whole which includes separate cathode spot jets, the mixing region, and common arc column. The results show that the plasma jets originated from the separate cathode spot mix together to form a common arc column after a certain distance from the cathode. Due to the rapid increase of ion temperature dozens of times in mixing region of cathode spot jet, the effect of pressure gradient becomes far greater than that of the collisions between light and heavy ions. This leads to a shift in the predominant ion motion mechanism from ion-ion collision (single cathode spot jet region) to pressure expansion (the mixing region). Finally, the light ions gain higher velocities under pressure expansion. In addition, the effect of thermal conductivity and viscosity leads to the wider high temperature regions for light ions, thus making a wider distribution of corresponding ion flux. The numerical results are qualitatively consistent with the experimental results. This paper provides an insight into ion separation mechanism in the multi-component vacuum arc.

Study of the influence of vacuum-arc coating on the wear-resistance of piston rings

The effect of a multilayer vacuum-arc nanostructured Ti-Mo-N coating, its application parameters on the wear resistance of piston rings is studied. The effect of the parameters of vacuum-arc deposition on the nanohardness is established.

Microstructure and Oxidation Behavior of Fe-25Mn-9Al-8Ni-1C-xTi Alloy Prepared by Vacuum Arc Melting

In this study, Fe-25Mn-9Al-8Ni-1C-xTi alloy (x = 0, 0.1, 0.2, 0.3, 0.4 wt.%) was prepared by vacuum arc melting, and the corresponding microstructure and oxidation behavior at 600 °C were studied. The results show that Fe-25Mn-9Al-8Ni-1C-xTi alloy mainly contains austenite phase, ferrite phase and TiC phase. With Ti content increasing, the austenite phase content decreases, while the contents of ferrite phase and TiC phase increase. The oxidation performance test results show that the addition of Ti element greatly reduces the oxidation weight gain of the alloys at the initial oxidation stage. With the extension of the oxidation time and the further increase of the Ti content, the alloys oxidation weight gain shows a trend of first increasing and then decreasing. When the Ti content is 0.2 wt.%, the oxidation weight gain of this series of alloy reaches the lowest value during the stable oxidation period. Compared with Fe-25Mn-9Al-8Ni-1C alloy, its weight gain per unit area is reduced by 21.1%. Fe-25Mn-9Al-8Ni-1C-xTi alloy oxide layer exhibits a double-layer structure. The outer oxygen layer is mainly loose iron-oxides, while in the inner oxygen layer, the oxides are mainly composed of manganese-oxides and aluminum-oxides, which are relatively dense.