scholarly journals Effect of Squealer Tip on Rotor Heat Transfer and Efficiency

Author(s):  
A. A. Ameri ◽  
E. Steinthorsson ◽  
David L. Rigby

Calculations were performed to simulate the tip flow and heat transfer on the GE-E3 first stage turbine, which represents a modern gas turbine blade geometry. Cases considered were a smooth tip, 2% recess, and 3% recess. In addition a two-dimensional cavity problem was calculated. Good agreement with experimental results was obtained for the cavity calculations, demonstrating that the k-ω turbulence model used is capable of representing flows of the present type. In the rotor calculations, two dominant flow structures were shown to exist within the recess. Also areas of large heat transfer rate were identified on the blade tip and the mechanisms of heat transfer enhancement were discussed. No significant difference in adiabatic efficiency was observed for the three tip treatments investigated.

1998 ◽  
Vol 120 (4) ◽  
pp. 753-759 ◽  
Author(s):  
A. A. Ameri ◽  
E. Steinthorsson ◽  
D. L. Rigby

Calculations were performed to simulate the tip flow and heat transfer on the GE-E3 first-stage turbine, which represents a modern gas turbine blade geometry. Cases considered were a smooth tip, 2 percent recess, and 3 percent recess. In addition, a two-dimensional cavity problem was calculated. Good agreement with experimental results was obtained for the cavity calculations, demonstrating that the k–ω turbulence model used is capable of representing flows of the present type. In the rotor calculations, two dominant flow structures were shown to exist within the recess. Also areas of large heat transfer rate were identified on the blade tip and the mechanisms of heat transfer enhancement were discussed. No significant difference in adiabatic efficiency was observed for the three tip treatments investigated.


2014 ◽  
Vol 11 (04) ◽  
pp. 1350058 ◽  
Author(s):  
MD HAMIDUR RAHMAN ◽  
SUNG IN KIM ◽  
IBRAHIM HASSAN

Unsteady simulations were performed to investigate time dependent behaviors of the leakage flow structures and heat transfer on the rotor blade tip and casing in a single stage gas turbine engine. This paper mainly illustrates the unsteady nature of the leakage flow and heat transfer, particularly, that caused by the stator–rotor interactions. In order to obtain time-accurate results, the effects of varying the number of time steps, sub iterations, and the number of vane passing periods was firstly examined. The effect of tip clearance height and rotor speeds was also examined. The results showed periodic patterns of the tip leakage flow and heat transfer rate distribution for each vane passing. The relative position of the vane and vane trailing edge shock with respect to time alters the flow conditions in the rotor domain, and results in significant variations in the tip leakage flow structures and heat transfer rate distributions. It is observed that the trailing edge shock phenomenon results in a critical heat transfer region on the blade tip and casing. Consequently, the turbine blade tip and casing are subjected to large fluctuations of Nusselt number (about Nu = 2000 to 6000 and about Nu = 1000 to 10000, respectively) at a high frequency (coinciding with the rotor speed).


Author(s):  
Gongnan Xie ◽  
Bengt Sunde´n

Gas turbine blade tips encounter large heat load as they are exposed to the high temperature gas. A common way to cool the blade and its tip is to design serpentine passages with 180-deg turns under the blade tip-cap inside the turbine blade. Improved internal convective cooling is therefore required to increase the blade tip life time. This paper presents numerical predictions of turbulent fluid flow and heat transfer through two-pass channels with and without guide vanes placed in the turn regions using RANS turbulence modeling. The effects of adding guide vanes on the tip-wall heat transfer enhancement and the channel pressure loss were analyzed. The guide vanes have a height identical to that of the channel. The inlet Reynolds numbers are ranging from 100,000 to 600,000. The detailed three-dimensional fluid flow and heat transfer over the tip-walls are presented. The overall performances of several two-pass channels are also evaluated and compared. It is found that the tip heat transfer coefficients of the channels with guide vanes are 10∼60% higher than that of a channel without guide vanes, while the pressure loss might be reduced when the guide vanes are properly designed and located, otherwise the pressure loss is expected to be increased severely. It is suggested that the usage of proper guide vanes is a suitable way to augment the blade tip heat transfer and improve the flow structure, but is not the most effective way compared to the augmentation by surface modifications imposed on the tip-wall directly.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Karthikeyan Paramanandam ◽  
Venkatachalapathy S. ◽  
Balamurugan Srinivasan

Purpose The purpose of this paper is to study the flow and heat transfer characteristics of microchannel heatsinks with ribs, cavities and secondary channels. The influence of length and width of the ribs on heat transfer enhancement, secondary flows, flow distribution and temperature distribution are examined at different Reynolds numbers. The effectiveness of each heatsink is evaluated using the performance factor. Design/methodology/approach A three-dimensional solid-fluid conjugate heat transfer numerical model is used to study the flow and heat transfer characteristics in microchannels. One symmetrical channel is adopted for the simulation to reduce the computational cost and time. Flow inside the channels is assumed to be single-phase and laminar. The governing equations are solved using finite volume method. Findings The numerical results are analyzed in terms of average Nusselt number ratio, average base temperature, friction factor ratio, pressure variation inside the channel, temperature distribution, velocity distribution inside the channel, mass flow rate distribution inside the secondary channels and performance factor of each microchannels. Results indicate that impact of rib width is higher in enhancing the heat transfer when compared with its length but with a penalty on the pressure drop. The combined effects of secondary channels, ribs and cavities helps to lower the temperature of the microchannel heat sink and enhances the heat transfer rate. Practical implications The fabrication of microchannels are complex, but recent advancements in the additive manufacturing techniques makes the fabrication of the design considered in this numerical study feasible. Originality/value The proposed microchannel heatsink can be used in practical applications to reduce the thermal resistance, and it augments the heat transfer rate when compared with the baseline design.


Author(s):  
S. Hoseinzadeh ◽  
P.S. Heyns ◽  
H. Kariman

Purpose The purpose of this paper is to investigate the heat transfer of laminar and turbulent pulsating Al203/water nanofluid flow in a two-dimensional channel. In the laminar flow range, with increasing Reynolds number (Re), the velocity gradient is increased. Also, the Nusselt number (Nu) is increased, which causes increase in the overall heat transfer rate. Additionally, in the change of flow regime from laminar to turbulent, average thermal flux and pulsation range are increased. Also, the effect of different percentage of Al2O3/water nanofluid is investigated. The results show that the addition of nanofluids improve thermal performance in channel, but the using of nanofluid causes a pressure drop in the channel. Design/methodology/approach The pulsatile flow and heat transfer in a two-dimensional channel were investigated. Findings The numerical results show that the Al2O3/Water nanofluid has a significant effect on the thermal properties of the different flows (laminar and turbulent) and the average thermal flux and pulsation ranges are increased in the change of flow regime from laminar to turbulent. Also, the addition of nanofluid improves thermal performance in channels. Originality/value The originality of this work lies in proposing a numerical analysis of heat transfer of pulsating Al2O3/Water nanofluid flow -with different percentages- in the two-dimensional channel while the flow regime change from laminar to turbulent.


Author(s):  
Md Hamidur Rahman ◽  
Sung In Kim ◽  
Ibrahim Hassan ◽  
Carole El Ayoubi

An unsteady numerical investigation was performed to examine time dependent behaviors of the tip leakage flow structures and heat transfer on the rotor blade tip and casing in a single stage gas turbine engine. A transonic, high-pressure turbine stage was modeled and simulated using a stage pressure ratio of 3.2. The rotor’s tip clearance was 1.2 mm in height (3% of the rotor span) and its speed was set at 9500 rpm. Periodic flow is observed for each vane passing period. Tip leakage flow as well as heat transfer data showed highly time dependent behaviors. A stator trailing edge shock appears as the turbine stage is operating at transonic conditions. The shock alters the flow condition in the rotor section, namely, the tip leakage flow structures and heat transfer rate distributions. The instantaneous Nusselt number distributions are compared to the time averaged and steady-state results. The same patterns in tip leakage flow structures and heat transfer rate distributions were observed in both unsteady and steady simulations. However, the unsteady simulation captured the locally time-dependent high heat transfer phenomena caused by the unsteady interaction with the upstream vane trailing-edge shock and the passing wake.


Author(s):  
G Croce ◽  
P D'Agaro

A numerical analysis of three-dimensional flow structures in a nominally two-dimensional fin geometry is presented. A sinusoidal louvred fin is considered. The heat transfer enhancement is achieved by combining boundary layer interruptions and vortical structures induced by the corrugation of the base fin. The fin shape and pitch, as well as flow conditions, are representative of typical automotive application. A wide ranging values of Reynolds number are investigated, spanning the steady laminar regime, the unsteady periodic laminar flow, and the chaotic transitional flow. Two- and three-dimensional numerical solutions are compared, looking for the onset of three-dimensional instabilities. At low values of the Reynolds number, up to the steady-unsteady flow transition, the flow is two-dimensional. As soon as unsteady oscillation appears, the simulation results show three-dimensional flow structures, even in a nominally two-dimensional geometry. The typical longitudinal vortex size is evaluated. In the periodic unsteady regime, fully three-dimensional computations yield time-averaged Nusselt number and friction factor significantly higher than those predicted by two-dimensional models. Furthermore, these flow structures induce an early transition from the periodic regime to the chaotic regime. In the chaotic regime, however, the heat transfer enhancement due to the three-dimensional flow structures is much lower.


2009 ◽  
Vol 132 (3) ◽  
Author(s):  
Gongnan Xie ◽  
Bengt Sundén ◽  
Esa Utriainen ◽  
Lieke Wang

Cooling methods are strongly needed for the turbine blade tips to ensure a long durability and safe operation. Improving the internal convective cooling is therefore required to increase the blade tip life. A common way to cool the tip is to use serpentine passages with 180-deg turns under the blade tip cap. In this paper, enhanced heat transfer of a blade tip cap has been investigated numerically. The computational models consist of a two-pass channel with a 180-deg turn and various arrays of pin fins mounted on the tip cap, and a smooth two-pass channel. The inlet Reynolds number is ranging from 100,000 to 600,000. The computations are 3D, steady, incompressible, and nonrotating. Details of the 3D fluid flow and heat transfer over the tip walls are presented. The effects of pin-fin height, diameter, and pitches on the heat transfer enhancement on the blade tip walls are observed. The overall performances of ten models are compared and evaluated. It is found that due to the combination of turning, impingement, and pin-fin crossflow, the heat transfer coefficient of the pin-finned tip is a factor of 2.67 higher than that of a smooth tip. This augmentation is achieved at the expense of a penalty of pressure drop around 30%. Results show that the intensity of heat transfer enhancement depends upon pin-fin configuration and arrangement. It is suggested that pin fins could be used to enhance the blade tip heat transfer and cooling.


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