scholarly journals Advanced Aeroderivative Gas Turbines in Coal-Based High Performance Power Systems (HIPPS)

Author(s):  
F. L. Robson ◽  
D. J. Seery

The Department of Energy’s Federal Energy Technology Center (FETC) is sponsoring the Combustion 2000 Program aimed at introducing clean and more efficient advanced technology coal-based power systems in the early 21st century. As part of this program, the United Technologies Research Center has assembled a seven member team to identify and develop the technology for a High Performance Power Systems (HIPPS) that will provide in the near term, 47% efficiency (HHV), and meet emission goals only one-tenth of current New Source Performance Standards for coal-fired power plants. In addition, the team is identifying advanced technologies that could result in HIPPS with efficiencies approaching 55% (HHV). The HIPPS is a combined cycle that uses a coal-fired High Temperature Advanced Furnace (HITAF) to preheat compressor discharge air in both convective and radiant heaters. The heated air is then sent to the gas turbine where additional fuel, either natural gas or distillate, is burned to raise the temperature to the levels of modern gas turbines. Steam is raised in the HITAF and in a Heat Recovery Steam Generator for the steam bottoming cycle. With state-of-the-art frame type gas turbines, the efficiency goal of 47% is met in a system with more than two-thirds of the heat input furnished by coal. By using advanced aeroderivative engine technology, HIPPS in combined-cycle and Humid Air Turbine (HAT) cycle configurations could result in efficiencies of over 50% and could approach 55%. The following paper contains descriptions of the HIPPS concept including the HITAF and heat exchangers, and of the various gas turbine configurations. Projections of HIPPS performance, emissions including significant reduction in greenhouse gases are given. Application of HIPPS to repowering is discussed.

2006 ◽  
Vol 128 (2) ◽  
pp. 326-335 ◽  
Author(s):  
R. Bhargava ◽  
M. Bianchi ◽  
F. Melino ◽  
A. Peretto

In recent years, deregulation in the power generation market worldwide combined with significant variation in fuel prices and a need for flexibility in terms of power augmentation specially during periods of high electricity demand (summer months or noon to 6:00 p.m.) has forced electric utilities, cogenerators and independent power producers to explore new power generation enhancement technologies. In the last five to ten years, inlet fogging approach has shown more promising results to recover lost power output due to increased ambient temperature compared to the other available power enhancement techniques. This paper presents the first systematic study on the effects of both inlet evaporative and overspray fogging on a wide range of combined cycle power plants utilizing gas turbines available from the major gas turbine manufacturers worldwide. A brief discussion on the thermodynamic considerations of inlet and overspray fogging including the effect of droplet dimension is also presented. Based on the analyzed systems, the results show that high pressure inlet fogging influences performance of a combined cycle power plant using an aero-derivative gas turbine differently than with an advanced technology or a traditional gas turbine. Possible reasons for the observed differences are discussed.


Author(s):  
R. Bhargava ◽  
M. Bianchi ◽  
F. Melino ◽  
A. Peretto

In recent years, deregulation in the power generation market worldwide combined with significant variation in fuel prices and a need for flexibility in terms of power augmentation specially during periods of high electricity demand (summer months or noon to 6 PM) has forced electric utilities, cogenerators and independent power producers to explore new power generation enhancement technologies. In the last 5–10 years, inlet fogging approach has shown more promising results to recover lost power output due to increased ambient temperature compared to the other available power enhancement techniques. This paper presents the first systematic study on the effects of both inlet evaporative and overspray fogging on a wide range of combined cycle power plants utilizing gas turbines available from the major gas turbine manufacturers worldwide. A brief discussion on the thermodynamic considerations of inlet and overspray fogging including the effect of droplet dimension is also presented. Based on the analyzed systems, the results show that high pressure inlet fogging influences performance of a combined cycle power plant using an aero-derivative gas turbine differently than with an advanced technology or a traditional gas turbine. Possible reasons for the observed differences are discussed.


Author(s):  
R. L. Bannister ◽  
D. J. Amos ◽  
A. J. Scalzo ◽  
S. C. Datsko

The U.S. Department of Energy/Pittsburgh Energy Technology Center (DOE/PETC) initiated the Engineering Development of Coal-Fired High Performance Power Generation Systems Program to develop an advanced technology for coal-fired electric plants that can boost efficiency and reduce emissions. This three phase program includes concept definition and preliminary R&D, engineering development and testing which will culminate in the operation of a prototype plant by the year 2005. This paper presents an overview of the work proposed by a Westinghouse-led R&D team which includes Babcock and Wilcox, Black and Veatch, FluiDyne Engineering, and Allegheny Power Systems to design and evaluate the technical and economic feasibility and relevant R&D required for one or more advanced power generation concepts developed during Phase I. Allison Division of General Motors, ERC and SeiTec are also supporting the Westinghouse team in the initial phase of this program. Key objectives include evaluation of plant cycle designs capable of at least 47-percent efficiency, substantial reductions in airborne emissions below current new source performance standards (NSPS) for coal-fired boilers, and solid waste generation of only benign material. The proposed design approach includes an indirect coal-fired combustion turbine combined cycle system which incorporates a high-temperature advanced furnace with ceramic heat exchanger components. The indirect-fired system circumvents some of the technical challenges of a direct coal-fired system (Bannister et al., 1990). Proposed alternative designs have plant efficiencies that range up to 53 percent.


Author(s):  
Fred L. Robson ◽  
John D. Ruby ◽  
Daniel J. Seery

The U.S. Department of Energy/Federal Energy Technology Center (DOE/FETC)-sponsored High Performance Power Systems (HIPPS) program headed by United Technologies Research Center has identified coal-based combined-cycle power systems using advanced technology gas turbines that could operate at efficiencies approaching 55% (HHV). The HIPPS uses a High Temperature Advanced Furnace (HITAF) to preheat combustion turbine air. The HITAF’s metallic air heaters include a radiator section located in the furnace slagging zone and a convection section located in the downstream portion. The compressor discharge air is heated to 925 C – 1150 C. Additional heat for the turbine, if required in the cycle, is added by special low-NOx gas-fired combustors. The HITAF design has been successfully tested at the desired temperatures for short durations at the Energy and Environmental Research Center, Grand Forks, ND, with tests continuing to expand the systems experience and capabilities. The HIPPS concept with its HITAF advanced air heater are valuable technology candidates for integration into Vision 21, the DoE’s evolving plan to utilize coal and other fossil fuels in energy complexes producing power, chemicals, process heat and other byproducts. For example, the HIPPS would be combined with high temperature fuel cells, e.g., the solid oxide fuel cell (SOFC), resulting in power systems having overall electrical efficiencies greater than 60% (HHV) with 50% or more of the energy input from coal. These power plants would have near zero emissions with a goal for power costs 10% below current coal-fired systems. Emissions of CO2, an important greenhouse gas, will be drastically reduced by the higher efficiencies of HIPPS cycles. Very important from a power and coproduction market viewpoint, HIPPS can be an attractive repowering technology. This will allow Vision 21 technology to be used in those plants that seek to continue using coal and other alternative solid fuels to capture the economic benefits of their low energy costs. Here, HIPPS adds high efficiency; increased capacity; load following and dispatching flexibility, as well as important environmental benefits to sites having existing fuel and transmission infrastructure.


Author(s):  
Julianne M. Klara

Demand for electricity in the United States is expected to grow in the foreseeable future, requiring approximately 200 gigawatts of new generating capacity by 2010. Coal-based power plants built to supply this additional baseload capacity will be required to perform at high thermal efficiency and meet tough environmental regulations, all at competitive electric generating costs. The Department of Energy (DOE) / Pittsburgh Energy Technology Center (PETC) is managing a program called Combustion 2000 that is aimed at developing technologies that will assure the continued use of coal to meet the Nation’s power generating needs well into the 21st century. The High-Performance Power System (HIPPS) element of Combustion 2000 is based on an indirectly fired combined cycle. By using an indirectly fired gas turbine and a conventional steam cycle, HIPPS cleanly produces electricity from coal at a thermal efficiency that is about one-third higher than that of today’s conventional coal-based power plants. DOE/PETC’s HIPPS program, which is described in this paper, aims to demonstrate a commercial-scale prototype plant by 2004. An engineering analysis was performed to assess the feasibility of accelerating the demonstration of HIPPS by using only those materials available today. Results predict attractive efficiencies and competitive electric generating costs for a near-term design. The feasibility of HIPPS as a repowering option has also been examined. Preliminary projections reveal that added generating capacity and reduced emissions can be accomplished at an increased overall plant efficiency and with the potential to minimize capital expenditure.


2010 ◽  
Vol 132 (05) ◽  
pp. 34-38 ◽  
Author(s):  
Lee S. Langston

This article presents an overview of the existence and use of gas turbines in the past, present, and future. The article uses the data provided by Forecast International of Newtown, Conn., which covers both aviation and nonaviation gas turbine markets. The gas turbine has proven to be an example of technological evolution, where improvements in efficiency and reliability continue to amass, 70 years after its invention. Advanced technology developed in military jet engines has often migrated to commercial jet engines and nonaviation gas turbines, and improved their performance. Gas turbine combined-cycle power plants come in all sizes. The largest combined-cycle gas turbines are the H class machines made by GE and Siemens. Given the world’s current focus on sustainable or renewable energy, how do natural gas-fired gas turbines fit in? In some instances, renewable energy, such as solar or wind, just would not be practical without assistance from gas turbines. As power production moves tentatively into a low-carbon future, or as people look for more fuel-efficient ways to cross continents, it’s a sure bet that gas turbines will be there.


Author(s):  
A.A. Filimonova ◽  
◽  
N.D. Chichirova ◽  
A.A. Chichirov ◽  
A.A. Batalova ◽  
...  

The article provides an overview of modern high-performance combined-cycle plants and gas turbine plants with waste heat boilers. The forecast for the introduction of gas turbine equipment at TPPs in the world and in Russia is presented. The classification of gas turbines according to the degree of energy efficiency and operational characteristics is given. Waste heat boilers are characterized in terms of design and associated performance and efficiency. To achieve high operating parameters of gas turbine and boiler equipment, it is necessary to use, among other things, modern water treatment equipment. The article discusses modern effective technologies, the leading place among which is occupied by membrane, and especially baromembrane methods of preparing feed water-waste heat boilers. At the same time, the ion exchange technology remains one of the most demanded at TPPs in the Russian Federation.


Author(s):  
Robert F. Steele ◽  
Dale C. Paul ◽  
Torgeir Rui

Since the early 1990’s there have been significant changes in the gas turbine, and power generation market place. The ‘F-Class’ Gas Turbines, with higher firing temperatures, single crystal materials, increased compressor pressure ratios and low emission combustion systems that were introduced in the early 1990’s have gained significant field experience. Many of the issues experienced by these new product introductions have been addressed. The actual reliability growth and current performance of these advanced technology machines will be examined. Additionally, the operating profiles anticipated for many of the units installed during this period has been impacted by both changes in the anticipated demand and increases in fuel costs, especially the cost of natural gas. This paper will review how these changes have impacted the Reliability, Availability, and Maintainability performance of gas turbines. Data from the ORAP® System, maintained by Strategic Power Systems, Inc, will be utilized to examine the actual RAM performance over the past 10 to 15 years in relation to goals and expectations. Specifically, this paper will examine the reliability growth of the F-Class turbines since the 1990’s and examine the reliability impact of duty cycle on RAM performance.


Author(s):  
Alberto Vannoni ◽  
Andrea Giugno ◽  
Alessandro Sorce

Abstract Renewable energy penetration is growing, due to the target of greenhouse-gas-emission reduction, even though fossil fuel-based technologies are still necessary in the current energy market scenario to provide reliable back-up power to stabilize the grid. Nevertheless, currently, an investment in such a kind of power plant might not be profitable enough, since some energy policies have led to a general decrease of both the average price of electricity and its variability; moreover, in several countries negative prices are reached on some sunny or windy days. Within this context, Combined Heat and Power systems appear not just as a fuel-efficient way to fulfill local thermal demand, but also as a sustainable way to maintain installed capacity able to support electricity grid reliability. Innovative solutions to increase both the efficiency and flexibility of those power plants, as well as careful evaluations of the economic context, are essential to ensure the sustainability of the economic investment in a fast-paced changing energy field. This study aims to evaluate the economic viability and environmental impact of an integrated solution of a cogenerative combined cycle gas turbine power plant with a flue gas condensing heat pump. Considering capital expenditure, heat demand, electricity price and its fluctuations during the whole system life, the sustainability of the investment is evaluated taking into account the uncertainties of economic scenarios and benchmarked against the integration of a cogenerative combined cycle gas turbine power plant with a Heat-Only Boiler.


Author(s):  
H. S. Bloomfield

The potential benefits of solar/fossil hybrid gas turbine power systems were assessed. Both retrofit and new systems were considered from the aspects of: cost of electricity, fuel conservation, operational mode, technology requirements, and fuels flexibility. Hybrid retrofit (repowering) of existing combustion (simple Brayton cycle) turbines can provide near-term fuel savings and solar experience, while new and advanced recuperated or combined-cycle systems may be an attractive fuel saving and economically competitive vehicle to transition from today’s gas- and oil-fired powerplants to other more abundant fuels.


Sign in / Sign up

Export Citation Format

Share Document