Heat Transfer Measurements on a Cooled Flat Plate Simulating Actual Size Turbine Hardware

Author(s):  
J. Lepicovsky ◽  
T. J. Bencic

Application of thin-film thermocouples and temperature sensitive paint to surface temperature and heat transfer rate measurement on a flat plate with internal cooling is described in this paper. The test arrangement was designed to model flow and heat transfer conditions in terms of gas (external) and coolant (internal) Reynolds numbers that are typical for cooled turbine components. The test article is geometrically simple; however, from the heat transfer point of view it represents a fairly complex case. For both flows, internal and external, the hydrodynamic boundary layers start well ahead of the thermal boundary layers. The thermally active surface is preceded by an adiabatic starting length. Also, the heat transfer occurs under nonisothermal wall conditions and nonuniform heat flux conditions. The heat transfer experiments were carried out for a range of Mach number and Reynolds number on the gas side from 0.17 to 0.53 and from 135 000 to 580 000, respectively. On the coolant side, the corresponding ranges were from 0.3 to 0.52 for the flow Mach number, and from 20 000 to 65 000 for the Reynolds number. Measured bulk heat transfer rates demonstrated expected trends as functions of external (gas) and internal (coolant) Reynolds numbers. Local heat transfer rates measured along the mid-span line behaved as expected in relation to the internal (coolant) Reynolds number. However, they seem to be insensitive to changes in the external (gas) Reynolds number — at least for the particular test arrangement. Local heat transfer rates, however, strongly depend on the location with respect to the width of the cooling passage. These results were not expected; they may be caused by three dimensional nature of heat convection and conduction in this test arrangement.

1967 ◽  
Vol 89 (2) ◽  
pp. 163-167 ◽  
Author(s):  
E. G. Filetti ◽  
W. M. Kays

Experimental data are presented for local heat transfer rates near the entrance to a flat duct in which there is an abrupt symmetrical enlargement in flow cross section. Two enlargement area ratios are considered, and Reynolds numbers, based on duct hydraulic diameter, varied from 70,000 to 205,000. It is found that such a flow is characterized by a long stall on one side and a short stall on the other. Maximum heat transfer occurs in both cases at the point of reattachment, followed by a decay toward the values for fully developed duct flow. Empirical equations are given for the Nusselt number at the reattachment point, correlated as functions of duct Reynolds number and enlargement ratio.


2009 ◽  
Vol 131 (7) ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Huitao Yang ◽  
Je-Chin Han

Systematic experiments are conducted to measure heat transfer enhancement and pressure loss characteristics on a square channel (simulating a gas turbine blade cooling passage) with two opposite surfaces roughened by 45 deg parallel ribs. Copper plates fitted with a silicone heater and instrumented with thermocouples are used to measure regionally averaged local heat transfer coefficients. Reynolds numbers studied in the channel range from 30,000 to 400,000. The rib height (e) to hydraulic diameter (D) ratio ranges from 0.1 to 0.18. The rib spacing (p) to height ratio (p/e) ranges from 5 to 10. Results show higher heat transfer coefficients at smaller values of p/e and larger values of e/D, though at the cost of higher friction losses. Results also indicate that the thermal performance of the ribbed channel falls with increasing Reynolds numbers. Correlations predicting Nusselt number (Nu) and friction factor (f¯) as a function of p/e, e/D, and Re are developed. Also developed are correlations for R and G (friction and heat transfer roughness functions, respectively) as a function of the roughness Reynolds number (e+), p/e, and e/D.


2001 ◽  
Author(s):  
Lamyaa A. El-Gabry ◽  
Deborah A. Kaminski

Abstract Measurements of the local heat transfer distribution on smooth and roughened surfaces under an array of angled impinging jets are presented. The test rig is designed to simulate impingement with cross-flow in one direction which is a common method for cooling gas turbine components such as the combustion liner. Jet angle is varied between 30, 60, and 90 degrees as measured from the impingement surface, which is either smooth or randomly roughened. Liquid crystal video thermography is used to capture surface temperature data at five different jet Reynolds numbers ranging between 15,000 and 35,000. The effect of jet angle, Reynolds number, gap, and surface roughness on heat transfer efficiency and pressure loss is determined along with the various interactions among these parameters. Peak heat transfer coefficients for the range of Reynolds number from 15,000 to 35,000 are highest for orthogonal jets impinging on roughened surface; peak Nu values for this configuration ranged from 88 to 165 depending on Reynolds number. The ratio of peak to average Nu is lowest for 30-degree jets impinging on roughened surfaces. It is often desirable to minimize this ratio in order to decrease thermal gradients, which could lead to thermal fatigue. High thermal stress can significantly reduce the useful life of engineering components and machinery. Peak heat transfer coefficients decay in the cross-flow direction by close to 24% over a dimensionless length of 20. The decrease of spanwise average Nu in the crossflow direction is lowest for the case of 30-degree jets impinging on a roughened surface where the decrease was less than 3%. The decrease is greatest for 30-degree jet impingement on a smooth surface where the stagnation point Nu decreased by more than 23% for some Reynolds numbers.


Author(s):  
Patricia Streufert ◽  
Terry X. Yan ◽  
Mahdi G. Baygloo

Local turbulent convective heat transfer from a flat plate to a circular impinging air jet is numerically investigated. The jet-to-plate distance (L/D) effect on local heat transfer is the main focus of this study. The eddy viscosity V2F turbulence model is used with a nonuniform structured mesh. Reynolds-Averaged Navier-Stokes equations (RANS) and the energy equation are solved for axisymmetric, three-dimensional flow. The numerical solutions obtained are compared with published experimental data. Four jet-to-plate distances, (L/D = 2, 4, 6 and 10) and seven Reynolds numbers (Re = 7,000, 15,000, 23,000, 50,000, 70,000, 100,000 and 120,000) were parametrically studied. Local and average heat transfer results are analyzed and correlated with Reynolds number and the jet-to-plate distance. Results show that the numerical solutions matched experimental data best at low jet-to-plate distances and lower Reynolds numbers, decreasing in ability to accurately predict the heat transfer as jet-to-plate distance and Reynolds number was increased.


2014 ◽  
Vol 136 (8) ◽  
Author(s):  
X. L. Wang ◽  
H. B. Yan ◽  
T. J. Lu ◽  
S. J. Song ◽  
T. Kim

This study reports on heat transfer characteristics on a curved surface subject to an inclined circular impinging jet whose impinging angle varies from a normal position θ = 0 deg to θ = 45 deg at a fixed jet Reynolds number of Rej = 20,000. Three curved surfaces having a diameter ratio (D/Dj) of 5.0, 10.0, and infinity (i.e., a flat plate) were selected, each positioned systematically inside and outside the potential core of jet flow where Dj is the circular jet diameter. Present results clarify similar and dissimilar local heat transfer characteristics on a target surface due to the convexity. The role of the potential core is identified to cause the transitional response of the stagnation heat transfer to the inclination of the circular jet. The inclination and convexity are demonstrated to thicken the boundary layer, reducing the local heat transfer (second peaks) as opposed to the enhanced local heat transfer on a flat plate resulting from the increased local Reynolds number.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Hung-Chieh Chu ◽  
Hamn-Ching Chen ◽  
Je-Chin Han

Numerical simulation of three-dimensional turbulent flow and heat transfer was performed in a multipass rectangular (AR = 2:1) rotating cooling channel with and without turning vane in the hub region under various flow conditions, with two different Reynolds numbers of 10,000 and 25,000, two different channel orientations of 45-deg and 90-deg, and the rotation number varies from 0 to 0.2. This study shows that the addition of the turning vane in the hub turn region does not cause much impact to the flow before the hub. However, it significantly alters the flow reattachment and vortex distribution in the hub turn region and after the hub turn portion. The local heat transfer is deeply influenced by this complex flow field and this turning vane effect lasts from the hub turn region to the portion after it.


1963 ◽  
Vol 30 (1) ◽  
pp. 37-43 ◽  
Author(s):  
E. M. Sparrow ◽  
E. R. G. Eckert ◽  
W. J. Minkowycz

An analysis has been carried out for the turbulent velocity and thermal boundary layers which develop along a cylinder whose axis is parallel to the free-stream flow. Local and average friction factors are calculated as functions of the length Reynolds number Rex for various cylinder sizes (characterized, by the radius Reynolds number Rer0). For corresponding flow conditions, the friction factor for a cylinder always exceeds that for the flat plate. Local heat-transfer coefficients corresponding to the case of uniform wall heat flux have been obtained for Prandtl numbers of 0.7 and 5. As with the friction factors, the cylinder heat-transfer coefficients exceed those for the flat plate. This effect of the cylindrical geometry on heat transfer diminishes with increasing Prandtl number.


1983 ◽  
Vol 105 (2) ◽  
pp. 354-360 ◽  
Author(s):  
A. I. Behbahani ◽  
R. J. Goldstein

Measurements are made of the local heat transfer from a flat plate to arrays of impinging circular air jets. Fluid from the spent jets is constrained to flow out of the system in one direction. Two different jet-to-jet spacings, 4 and 8 jet diameters, are employed. The parameters that are varied include jet-orifice-plate to impingement-surface spacing and jet Reynolds number. Local heat transfer coefficients vary periodically both in the flow direction and across the span with high values occurring in stagnation regions. Stagnation regions of individual jets as determined by local heat transfer coefficients move further in the downstream direction as the amount of crossflow due to upstream jet air increases. Local heat transfer coefficients are averaged numerically to obtain spanwise and streamwise-spanwise averaged heat transfer coefficients.


Author(s):  
Jorge L. Rosales ◽  
Victor A. Chiriac

The unsteady laminar flow and heat transfer characteristics for a pair of confined impinging air jets centered in a channel were studied numerically. The time-averaged heat transfer coefficient for a pair of heat sources centered in the channel and aligned with the jets was determined as well as the oscillating jet frequency for the unsteady cases. The present study continues the authors’ previous investigation, which emphasized how single confined jets will remain steady at Reynolds numbers that make side-by-side jets highly unsteady. The nature of this unsteadiness depends on the proximity of the jet inlets, the channel dimensions and the jet Reynolds number. The jet unsteadiness causes the stagnation point locations to sweep back and forth over the impingement region, and the jets “wash” a larger surface area on the target wall. The results indicate that the dual jets become unsteady between a Reynolds number of 200 and 300. Also, in the range of Reynolds numbers studied, a fixed stagnation “bubble” was formed on the target wall between the two jets, which reduced the heat transfer removal from that region, leading in fact to a quasi-independence of the local heat transfer on flow conditions. The stagnant region contains slow moving warm air that forces the cool impinging air jets to flow to the sides of this target wall area. The oscillating frequency of the flow increases with Reynolds number for the unsteady cases. Also, the time-averaged heat transfer coefficient on the heat sources rises as the Reynolds number increases for the steady cases but there is a slight decrease when it transitions to unsteady flow, indicating again that the stagnation “bubble” occurring between the two heat sources affects the local heat transfer.


Author(s):  
Tomoko Hagari ◽  
Katsuhiko Ishida ◽  
Takeo Oda ◽  
Yasushi Douura ◽  
Yasuhiro Kinoshita

The present study investigates the heat transfer performance of W-shaped ribs in a rectangular channel with typical geometries and flow conditions for a combustor liner cooling passage. In order to assess the Reynolds number dependence on heat transfer enhancement by the ribs for the combustor cooling passage, experiments were conducted with channel Reynolds number ranging from 40,000 to 550,000. The ribs were located on one side of the channel and the rib height-to-hydraulic diameter ratio (e/Dh) was 0.006 to 0.014, which simulate the combustor liner cooling configurations. Rib pitch-to-height ratio (P/e) was 10. Rib-roughened copper plates with constant temperature were used to measure the averaged heat transfer coefficients. Measured results show that the heat transfer enhancements of about 3 were obtained over that of a flat plate at high Reynolds numbers for all cases. The slope of heat transfer coefficient becomes constant with increasing Reynolds number because of the laminar-turbulent transition around the ribs, which is considered to occur at Reynolds number based on rib height of about 1,000. Pressure loss measurements showed that the friction coefficients are constantly 3–4.5 times higher than those of a flat plate for a fully turbulent flow such as a combustor cooling passage. Pressure loss by ribs seems not to have a significant impact to the overall combustor performance. Numerical calculations were conducted additionally for all test cases. Predicted amount of heat released from the ribs contributes about 40% of overall heat release even for low ribs. Heat transfer on the rib surface is essential in the evaluation of the rib-roughened cooling passage.


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