Variation of Hydraulic Performance by Impeller Trimming of a Mixed-Flow Pump

Author(s):  
Hyeonmo Yang ◽  
Sung Kim ◽  
Kyoung-Yong Lee ◽  
Young-Seok Choi ◽  
Jin-Hyuk Kim

One of the best examples of wasted energy is the selection of oversized pumps versus the rated conditions. Oversized pumps are forced to operate at reduced flows, far from their highest efficiency point. An unnecessarily large impeller will produce more flow than required, wasting energy. In the industrial field, trimming the impeller diameter is used more than changing the rotation speed to reduce the head of a pump. In this paper, the impeller trimming method of a mixed-flow pump is defined, and the variation in pump performance by reduction of the impeller diameter was predicted based on computational fluid dynamics. The impeller was trimmed to the same meridional ratio of the hub and shroud, and was compared in five cases. Numerical analysis was performed, including the inlet and outlet pipes in configurations of the mixed-flow pump to be tested. The commercial CFD code, ANSYS CFX-14.5, was used for the numerical analysis, and a three-dimensional Reynolds-averaged Navier-Stokes equations with a shear stress transport turbulence model were used to analyze incompressible turbulence flow. The performance parameters for evaluating the trimmed pump impellers were defined as the total efficiency and total head at the designed flow rate. The numerical and experimental results for the trimmed pump impellers were compared and discussed in this work.

Author(s):  
S M Fraser ◽  
Y Zhang

Three-dimensional turbulent flow through the impeller passage of a model mixed-flow pump has been simulated by solving the Navier-Stokes equations with an improved κ-ɛ model. The standard κ-ɛ model was found to be unsatisfactory for solving the off-design impeller flow and a converged solution could not be obtained at 49 per cent design flowrate. After careful analysis, it was decided to modify the standard κ-ɛ model by including the extra rates of strain due to the acceleration of impeller rotation and geometrical curvature and removing the mathematical ill-posedness between the mean flow turbulence modelling and the logarithmic wall function.


2020 ◽  
Vol 8 (6) ◽  
pp. 3977-3980

A numerical analysis is carried out to understand the flow characteristics for different impeller configurations of a single stage centrifugal blower. The volute design is based on constant velocity method. Four different impeller configurations are selected for the analysis. Impeller blade geometry is created with point by point method. Numerical simulation is carried out by CFD software GAMBIT 2.4.6 and FLUENT 6.3.26. GAMBIT work includes geometry definition and grid generation of computational domain. This process includes selection of grid types, grid refinements and defining correct boundary conditions. Processing work is carried out in FLUENT. The viscous Navier-Stokes equations are solved with control volume approach and the k-ε turbulence model. In this three dimensional numerical analysis is carried out with steady flow approach. The rotor and stator interaction is solved by mixing plane approach. Results of simulation are presented in terms of flow parameters, at impeller outlet and various angular positions inside the volute. Also, the contours of flow properties are presented at the outlet plane of fluid domain. Results suggest that for the same configurations of centrifugal blower, as we change geometrical parameter of impeller the flow inside the blower get affected.


Author(s):  
J.-H. Jeon ◽  
S.-S. Byeon ◽  
Y.-J. Kim

The Francis turbine is a kind of reaction turbines, which means that the potential energy of water converted to rotational kinetic energy. In this study, the flow characteristics have been investigated numerically in a Francis turbine on the 15 MW hydropower generation with various blade profiles (NACA 65 and NACA 16 series) and discharge angles (14°, 15°, 17°, and 18°), using the commercial code, ANSYS CFX. The k-ω SST turbulence model is employed in the Reynolds averaged Navier-Stokes equations. The computing domain includes the spiral casing, guide vanes, and draft tube, which are discretized with a full three-dimensional mesh system of unstructured tetrahedral shapes. The results showed that the change of blade profiles and discharge angles significantly influenced the performance of the Francis turbine.


Author(s):  
Frank E. Horvat ◽  
Minel J. Braun

This paper studies the numerical development of flow patterns and pressure profiles inside a hybrid Rayleigh step thrust bearing (HRSB) where the working magnetohydrodynamic (MHD) fluid is subject to an imposed magnetic field. This hybrid type bearing stems from integrating two classical component: the modified Rayleigh step (variable depth) and the hydrostatic feed entering at the center of the circular thrust bearing. The parameters used in this study consist of one geometric parameter, the Rayleigh step aspect ratio (depth to length ratio) and two dimensionless operational parameters, (i) the Reynolds number based on the hydrostatic fluid jet velocity entering the restrictor (Rejet) and the Reynolds number based on the smooth upper plate angular speed (Replate). The numerical results are obtained using the commercially available package ANSYS (CFX) [4], which utilizes the full three-dimensional Navier-Stokes equations for the steady-state incompressible MHD fluid with constant properties. Results to be presented will will contain both vector and pressure fields within the Rayleigh step profile and on the smooth lands.


2005 ◽  
Vol 2005 (1) ◽  
pp. 23-29 ◽  
Author(s):  
Steven M. Miner

A commercial computational fluid dynamics (CFD) code is used to compute the flow field within the first-stage rotor and stator of a two-stage mixed flow pump. The code solves the 3D Reynolds-averaged Navier-Stokes equations in rotating and stationary cylindrical coordinate systems for the rotor and stator, respectively. Turbulence effects are modeled using a standardk−εturbulence model. Stage design parameters are rotational speed890 rpm, flow coefficientφ=0.116, head coefficientψ=0.094, and specific speed2.01(5475 US). Results from the study include velocities, and static and total pressures for both the rotor and stator. Comparison is made to measured data for the rotor. The comparisons in the paper are for circumferentially averaged results and include axial and tangential velocities, static pressure, and total pressure profiles. Results of this study show that the computational results closely match the shapes and magnitudes of the measured profiles, indicating that CFD can be used to accurately predict performance.


2011 ◽  
Vol 2011 ◽  
pp. 1-16 ◽  
Author(s):  
Massinissa Djerroud ◽  
Guyh Dituba Ngoma ◽  
Walid Ghie

This paper presents the numerical investigation of the effects that the pertinent design parameters, including the blade height, the blade number, the outlet blade angle, the blade width, and the impeller diameter, have on the steady state liquid flow in a three-dimensional centrifugal pump. Three cases were considered for this study: impeller, combined impeller and volute, and combined impeller and diffuser. The continuity and Navier-Stokes equations with the k-ε turbulence model and the standard wall functions were used by means of ANSYS-CFX code. The results achieved reveal that the selected key design parameters have an impact on the centrifugal pump performance describing the pump head, the brake horsepower, and the overall efficiency. To valid the developed approach, the results of numerical simulation were compared with the experimental results considering the case of combined impeller and diffuser.


2020 ◽  
Vol 14 (4) ◽  
pp. 7369-7378
Author(s):  
Ky-Quang Pham ◽  
Xuan-Truong Le ◽  
Cong-Truong Dinh

Splitter blades located between stator blades in a single-stage axial compressor were proposed and investigated in this work to find their effects on aerodynamic performance and operating stability. Aerodynamic performance of the compressor was evaluated using three-dimensional Reynolds-averaged Navier-Stokes equations using the k-e turbulence model with a scalable wall function. The numerical results for the typical performance parameters without stator splitter blades were validated in comparison with experimental data. The numerical results of a parametric study using four geometric parameters (chord length, coverage angle, height and position) of the stator splitter blades showed that the operational stability of the single-stage axial compressor enhances remarkably using the stator splitter blades. The splitters were effective in suppressing flow separation in the stator domain of the compressor at near-stall condition which affects considerably the aerodynamic performance of the compressor.


Sign in / Sign up

Export Citation Format

Share Document