Optimization for the Dynamic Behavior of High Speed Spiral Bevel Gears

Author(s):  
Zongde Fang ◽  
Hongbin Yang ◽  
Yanwei Zhou ◽  
Xiaozhong Deng

Abstract A new approach for optimizing the dynamic behavior of spiral bevel gear drives has been developed. The local synthesis, tooth contact analysis (TCA) and loaded tooth contact analysis (LTCA) techniques were used to constitute the design process with feedback, by which a contact ratio being near 2.0 or 3.0 would be achieved. An improved dynamic behavior of the spiral bevel gear drives under certain operating load or a wide range of load could be obtained.

2010 ◽  
Vol 44-47 ◽  
pp. 3711-3715
Author(s):  
Rui Liang Zhang ◽  
Tie Wang ◽  
Hong Mei Li

Tooth contact analysis is an effective tool for meshing analysis of the double circular arc profile spiral bevel gear (DCAPSBG), as well as the basis for loading tooth contact analysis and finite element analysis. Applying the principle of tooth contact analysis (TCA) and the tooth profile characteristic of the DCAPSBG, this paper introduced and discussed the key contents and method of TCA computer programming for numerical simulation analysis of the transmission meshing quality of DCAPSBG. The TCA program developed in this paper, which had been verified by real examples, provided an effective approach for the design of DCAPSBG.


2011 ◽  
Vol 121-126 ◽  
pp. 3559-3561
Author(s):  
Rui Liang Zhang ◽  
Tie Wang ◽  
Zhi Fei Wu

Tooth contact analysis (TCA) is an effective tool for meshing analysis of the double circular arc profile spiral bevel gear (DCAPSBG), and it is the basis of loading tooth contact analysis and finite element analysis. The TCA application is developed by Visual Basic and MATLAB mixed programming method, this paper compared the results of the TCA application analysis with the results of contact area check experiment on one pair of gears with given parameters. The TCA application had been verified by real experiment, this provided an effective approach for the design of DCAPSBG.


2013 ◽  
Vol 310 ◽  
pp. 323-327
Author(s):  
Chun Hua Guo ◽  
Wen Tong Yang ◽  
Zhi Feng Liu ◽  
Zhi Min Zhang

The contents of the paper cover tooth contact analysis and optimization of transmission error for Klingelnberg spiral bevel gear. First, the rolling model, tooth contact analysis formulas are derived, contact area and transmission error curve is plotted. Second, the fuzzy optimization method is established to enhance the performance of the gears meshing, the optimization parameters can be confirmed to reduce transmission error. Third, an example of Klingelnberg spiral bevel gear for the illustration of the developed theory is represented.


1996 ◽  
Vol 118 (4) ◽  
pp. 573-579 ◽  
Author(s):  
F. L. Litvin ◽  
A. G. Wang ◽  
R. F. Handschuh

Face-milled spiral bevel gears with uniform tooth height are considered. An approach is proposed for the design of low-noise and localized bearing contact of such gears. The approach is based on the mismatch of contacting surfaces and permits two types of bearing contact either directed longitudinally or across the surface to be obtained. Conditions to avoid undercutting were determined. A Tooth Contact Analysis (TCA) was developed. This analysis was used to determine the influence of misalignment on meshing and contact of the spiral bevel gears. A numerical example that illustrates the developed theory is provided.


Author(s):  
Mo Shuai ◽  
Zhang Yidu

The true tooth surface of a spiral bevel gear is not the standard spherical involute surface, since the microscopic tooth surface varies according to machining adjustment parameters, with different tooth contact forces, stress distributions, and other intrinsic properties. Therefore, it is necessary to propose the method whose advancement and feasibility can be verified by gear cutting and contact pattern experiments, to obtain a precisely digitized true tooth surface of spiral bevel gear based on machining adjustment parameters, which will lay a solid foundation for subsequent true tooth contact analysis, transmission error analysis, gear cutting, etc.


1996 ◽  
Vol 118 (4) ◽  
pp. 580-585 ◽  
Author(s):  
R. F. Handschuh ◽  
T. P. Kicher

A modelling method for analyzing the three-dimensional thermal behavior of spiral bevel gears has been developed. The model surfaces are generated through application of differential geometry to the manufacturing process for face-milled spiral bevel gears. Contact on the gear surface is found by combining tooth contact analysis with three-dimensional Hertzian theory. The tooth contact analysis provides the principle curvatures and orientations of the two surfaces. This information is then used directly in the Hertzian analysis to find the contact size and maximum pressure. Heat generation during meshing is determined as a function of the applied load, sliding velocity, and coefficient of friction. Each of these factors change as the point of contact changes during meshing. A nonlinear finite element program was used to conduct the heat transfer analysis. This program permitted the time- and position-varying boundary conditions, found in operation, to be applied to a one-tooth model. An example model and analytical results are presented.


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