An Instant Center Approach to the Conceptual Design of Compliant Mechanisms

Author(s):  
Charles J. Kim ◽  
Sridhar Kota ◽  
Yong-Mo Moon

The conceptual design of compliant mechanisms is generally performed using one of two methods: topology optimization or the Pseudo-Rigid-Body Model. In this paper, we present a conceptual design methodology which utilizes a building block approach. The concept of the instant center is developed for compliant mechanisms and is used to characterize the building blocks. The building block characterization is used in guiding the problem decomposition. The compliant four-bar building block is presented as a base mechanism for the conceptual design. The geometric advantage is used as a quantitative measure to guide the designer in determining the shape of the building block. An example problem demonstrates the methodology’s capacity to obtain viable conceptual designs in a straightforward manner. Resulting mechanisms satisfy initial kinematic requirements and are ready for further refinement using size and geometry optimization.

2005 ◽  
Vol 128 (3) ◽  
pp. 542-550 ◽  
Author(s):  
Charles J. Kim ◽  
Sridhar Kota ◽  
Yong-Mo Moon

As with conventional mechanisms, the conceptual design of compliant mechanisms is a blend of art and science. It is generally performed using one of two methods: topology optimization or the pseudo-rigid-body model. In this paper, we present a new conceptual design methodology which utilizes a building block approach for compliant mechanisms performing displacement amplification/attenuation. This approach provides an interactive, intuitive, and systematic methodology for generating initial compliant mechanism designs. The instant center is used as a tool to construct the building blocks. The compliant four-bar building block and the compliant dyad building block are presented as base mechanisms for the conceptual design. It is found that it is always possible to obtain a solution for the geometric advantage problem with an appropriate combination of these building blocks. In a building block synthesis, a problem is first evaluated to determine if any known building blocks can satisfy the design specifications. If there are none, the problem is decomposed to a number of sub-problems which may be solved with the building blocks. In this paper, the problem is decomposed by selecting a point in the design space where the output of the first building block coincides with the second building block. Two quantities are presented as tools to aid in the determination of the mechanism's geometry – (i) an index relating the geometric advantage of individual building blocks to the target geometric advantage and (ii) the error in the geometric advantage predicted by instant centers compared to the calculated value from FEA. These quantities guide the user in the selection of the location of nodes of the mechanism. Determination of specific cross-sectional size is reserved for subsequent optimization. An example problem is provided to demonstrate the methodology's capacity to obtain good initial designs in a straightforward manner. A size and geometry optimization is performed to demonstrate the viability of the design.


Author(s):  
Charles Kim ◽  
Yong-Mo Moon ◽  
Sridhar Kota

In this paper, we investigate a methodology for the conceptual synthesis of compliance at a single point based on a building block approach. The methodology lays the foundation for more general compliant mechanism synthesis problems involving multiple points of interest (i.e. inputs and outputs). In the building block synthesis, the problem specifications are decomposed into related sub-problems if a single building block cannot perform the desired task. The sub-problems are tested against the library of building blocks until a suitable building block is determined. The synthesized design is composed of an assembly of the building blocks to provide the desired functionality. The building block approach is intuitive and provides key insight into how individual building blocks contribute to the overall function. We investigate the basic kinematic behavior of individual building blocks and relate this to the behavior of a design composed of building blocks. This serves to not only generate viable solutions but also to augment the understanding of the designer. Once a feasible concept is thus generated, known methods for size and geometry optimization may be employed to fine tune performance. The key enabler of the building block synthesis is the method of capturing kinematic behavior using Compliance Ellipsoids. The mathematical model of the compliance ellipsoids facilitates the characterization of the building blocks, transformation of problem specifications, decomposition into sub-problems, and the ability to search for alternate solutions. The compliance ellipsoids also give insight into how individual building blocks contribute to the overall kinematic function. The effectiveness and generality of the methodology are demonstrated through a synthesis example. Using only a limited set of building blocks, the methodology is capable of addressing generic kinematic problem specifications.


Author(s):  
Charles J. Kim

Compliant mechanisms are devices which utilize the flexibility of their constituent members to transmit motion and forces. Unlike their rigid body counterparts, compliant mechanisms typically contain no traditional joints. The focus of this research is the development of a building block approach for the synthesis of compliant mechanisms. Building block methods better facilitate the augmentation of designer intuition while offering a systematic approach to open-ended problems. In this paper, we investigate the use of the eigentwists and eigenwrenches of a deformable body to characterize basic kinematic function. The eigentwists and eigenwrenches are shown to demonstrate parametric behavior when applied to the compliant dyad building block, and in special cases may be compared to compliance ellipsoids. The paper concludes by articulating future research in a building block approach to compliant mechanism synthesis.


Author(s):  
Guangbo Hao ◽  
Haiyang Li

This paper proposes conceptual designs of multi-degree(s) of freedom (DOF) compliant parallel manipulators (CPMs) including 3-DOF translational CPMs and 6-DOF CPMs using a building block based pseudo-rigid-body-model (PRBM) approach. The proposed multi-DOF CPMs are composed of wire-beam based compliant mechanisms (WBBCMs) as distributed-compliance compliant building blocks (CBBs). Firstly, a comprehensive literature review for the design approaches of compliant mechanisms is conducted, and a building block based PRBM is then presented, which replaces the traditional kinematic sub-chain with an appropriate multi-DOF CBB. In order to obtain the decoupled 3-DOF translational CPMs (XYZ CPMs), two classes of kinematically decoupled 3-PPPR (P: prismatic joint, R: revolute joint) translational parallel mechanisms (TPMs) and 3-PPPRR TPMs are identified based on the type synthesis of rigid-body parallel mechanisms, and WBBCMs as the associated CBBs are further designed. Via replacing the traditional actuated P joint and the traditional passive PPR/PPRR sub-chain in each leg of the 3-DOF TPM with the counterpart CBBs (i.e. WBBCMs), a number of decoupled XYZ CPMs are obtained by appropriate arrangements. In order to obtain the decoupled 6-DOF CPMs, an orthogonally-arranged decoupled 6-PSS (S: spherical joint) parallel mechanism is first identified, and then two example 6-DOF CPMs are proposed by the building block based PRBM method. It is shown that, among these designs, two types of monolithic XYZ CPM designs with extended life have been presented.


2008 ◽  
Vol 130 (2) ◽  
Author(s):  
Charles J. Kim ◽  
Yong-Mo Moon ◽  
Sridhar Kota

In this paper, we investigate a methodology for the conceptual synthesis of compliant mechanisms based on a building block approach. The building block approach is intuitive and provides key insight into how individual building blocks contribute to the overall function. We investigate the basic kinematic behavior of individual building blocks and relate this to the behavior of a design composed of building blocks. This serves to not only generate viable solutions but also to augment the understanding of the designer. Once a feasible concept is thus generated, known methods for size and geometry optimization may be employed to fine-tune performance. The key enabler of the building block synthesis is the method of capturing kinematic behavior using compliance ellipsoids. The mathematical model of the compliance ellipsoids facilitates the characterization of the building blocks, transformation of problem specifications, decomposition into subproblems, and the ability to search for alternate solutions. The compliance ellipsoids also give insight into how individual building blocks contribute to the overall kinematic function. The effectiveness and generality of the methodology are demonstrated through two synthesis examples. Using only a limited set of building blocks, the methodology is capable of addressing generic kinematic problem specifications for compliance at a single point and for a single-input, single-output compliant mechanism. A rapid prototype of the latter demonstrates the validity of the conceptual solution.


Author(s):  
Karin Hoetmer ◽  
Just L. Herder ◽  
Charles J. Kim

Particularly when high-fidelity force feedback is required, such as in surgical forceps, the energy loss between input and output in compliant mechanisms is undesired. To restore the force feedback, the principle of static balancing can be applied, where a balancing segment with a negative stiffness is added to a compliant mechanism. Currently there are no mature methods for the design of statically balanced compliant mechanisms (SBCM). The goal of this paper is to investigate the possibility of extending the Building Block Approach for the design of statically balanced compliant mechanisms. To this end, the Building Block Approach is extended with negative stiffness balancing building blocks that can be added to a designed compliant mechanism. To demonstrate the feasibility of the method, a statically balanced compliant gripper was designed by this Extended Building Block Approach. The maximum operating force of the unbalanced gripper of 3.5 N was reduced to −1 N for the balanced gripper. Thus, the gripper is slightly overbalanced. The gripper example demonstrates the functionality of the proposed method; the input-output stiffness of a compliant mechanism can be severely reduced by a balancing segment.


Author(s):  
Girish Krishnan ◽  
Charles Kim ◽  
Sridhar Kota

Visualizing load flow aids in conceptual design synthesis of machine components. In this paper, we present a mathematical framework to visualize load flow in compliant mechanisms and structures. This framework uses the concept of transferred forces to quantify load flow from input to the output of a compliant mechanism. The key contribution of this paper is the identification a fundamental building block known as the Load-Transmitter Constraint (LTC) set, which enables load flow in a particular direction. The transferred force in each LTC set is shown to be independent of successive LTC sets that are attached to it. This enables a continuous visualization of load flow from the input to the output. Furthermore, we mathematically relate the load flow with the deformation behavior of the mechanism. We can thus explain the deformation behavior of a number of compliant mechanisms from literature by identifying its LTC sets to visualize load flow. This method can also be used to visualize load flow in optimal stiff structure topologies. The insight obtained from this visualization tool facilitates a systematic building block based design methodology for compliant mechanisms and structural topologies.


2008 ◽  
Vol 73 (12) ◽  
pp. 1553-1611 ◽  
Author(s):  
Alexander S. Konev ◽  
Alexander F. Khlebnikov

Building blocks for the synthesis of monofluorinated organic compounds are reviewed. The synthetic potential of polyhalomethanes, sulfur- and phosphorus-containing building blocks, difluoroethene, polyhaloethanes, fluoroacetic acid derivatives, and other compounds are described. Pericyclic reactions involving fluorinated compounds and application of the methodology of building blocks to the synthesis of monofluorinated pharmaceuticals and analogs of natural compounds are considered. The review with 317 references covers mainly the literature from 1996 through 2007.


Author(s):  
Girish Krishnan ◽  
Charles Kim ◽  
Sridhar Kota

In this section we implement a characterization based on eigen-twists and eigen-wrenches for the deformation of a compliant mechanism at a given point of interest. For 2-D mechanisms, this involves characterizing the compliance matrix at a unique point called the center of elasticity. At the center of elasticity, the translation and rotational compliances are decoupled. We give an intuitive graphical understanding of compliance at this point by representing the translational compliance as an ellipse and the coupling between the translational and rotational parameters as vectors (Coupling vectors). This representation gives us an intuitive understanding of series and parallel combination of building blocks. We obtain a parametric variation of these quantities for a compliant dyad building block, and show with examples how a mechanism can be synthesized by a combination of building blocks to obtain desired deformation requirements. We also propose a combination of series and parallel concatenation to achieve more than one specification simultaneously. Such a characterization can be extended to synthesize involving multiple ports.


2013 ◽  
Vol 9 ◽  
pp. 2395-2403 ◽  
Author(s):  
Felix Wojcik ◽  
Sinaida Lel ◽  
Alexander G O’Brien ◽  
Peter H Seeberger ◽  
Laura Hartmann

We present the solid phase synthesis of carbohydrate-functionalized oligo(amidoamines) with different functionalization patterns utilizing a novel alphabet of six differently glycosylated building blocks. Highly efficient in flow conjugation of thioglycosides to a double-bond presenting diethylentriamine precursor is the key step to prepare these building blocks suitable for fully automated solid-phase synthesis. Introduction of the sugar ligands via functionalized building blocks rather than postfunctionalization of the oligomeric backbone allows for the straightforward synthesis of multivalent glycoligands with full control over monomer sequence and functionalization pattern. We demonstrate the potential of this building-block approach by synthesizing oligomers with different numbers and spacing of carbohydrates and also show the feasibility of heteromultivalent glycosylation patterns by combining building blocks presenting different mono- and disaccharides.


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