A Framework for Building Behavioral Models for Design-Stage Failure Identification Using Dimensional Analysis

Author(s):  
Eric Coatane´a ◽  
Tuomas Ritola ◽  
Irem Y. Tumer ◽  
David Jensen

In this paper, a design-stage failure identification framework is proposed using a modeling and simulation approach based on Dimensional Analysis and qualitative physics. The proposed framework is intended to provide a new approach to model the behavior in the Functional-Failure Identification and Propagation (FFIP) framework, which estimates potential faults and their propagation paths under critical event scenarios. The initial FFIP framework is based on combining hierarchical system models of functionality and configuration, with behavioral simulation and qualitative reasoning. This paper proposes to develop a behavioral model derived from information available at the configuration level. Specifically, the new behavioral model uses design variables, which are associated with units and quantities (i.e., Mass, Length, Time, etc…). The proposed framework continues the work to allow the analysis of functional failures and fault propagation at a highly abstract system concept level before any potentially high-cost design commitments are made. The main contribution in this paper consists of developing component behavioral models based on the combination of fundamental design variables used to describe components and their units or quantities, more precisely describing components’ behavior.

2011 ◽  
Vol 133 (12) ◽  
Author(s):  
Eric Coatanéa ◽  
Sarayut Nonsiri ◽  
Tuomas Ritola ◽  
Irem Y. Tumer ◽  
David C. Jensen

This research builds on previous work on function-based failure analysis and dimensional analysis to develop a design stage failure identification framework. The proposed framework is intended to provide an alternative approach to model the behavior for use in function-based failure analysis proposed in the literature. This paper specifically proposes to develop more detailed behavioral models derived from information available at the configuration level. The new behavioral model uses design variables, which are associated with units and quantities (i.e., mass, length, time, etc…), and generates a graph of interactions for each component to define the quantitative behavior of components. The dimensionless behavioral modeling is applied briefly to the analysis of functional failures and fault propagation at a highly abstract system concept level before any potentially high-cost design commitments are made. The main contributions in this paper include: a method to automatically select the main variables of interest, an automatic causal ordering of the variables based on their units, an automatically generated graph associating the variables, a machinery based on dimensional analysis allowing a quantitative simulation of the graphs, and a methodology to combine subgraphs and create component behavioral models.


2019 ◽  
pp. 64-70
Author(s):  
D. A. Domozhakov ◽  
S. V. Kondratenko

An approach is proposed for designing high‑speed transceivers for serial channels using replacing part of the transceiver path with its high‑level behavioral model obtained from calculations over a limited time interval of the devices under study in the CAD type of the end‑to‑end design at the schematic level, and in one of the mathematical CAD. The use of behavioral models defined in this way and a specialized program written in the mathematical CAD weakens the contradiction between the accuracy of the results obtained and the modeling time. This contributes to obtaining more complete statistical information in the process of transceivers design without the need to perform accurate but extremely labor‑intensive calculations of a complex model of the transceiver path at a schematic level, relevant at the final design stage.


2006 ◽  
Vol 34 (3) ◽  
pp. 170-194 ◽  
Author(s):  
M. Koishi ◽  
Z. Shida

Abstract Since tires carry out many functions and many of them have tradeoffs, it is important to find the combination of design variables that satisfy well-balanced performance in conceptual design stage. To find a good design of tires is to solve the multi-objective design problems, i.e., inverse problems. However, due to the lack of suitable solution techniques, such problems are converted into a single-objective optimization problem before being solved. Therefore, it is difficult to find the Pareto solutions of multi-objective design problems of tires. Recently, multi-objective evolutionary algorithms have become popular in many fields to find the Pareto solutions. In this paper, we propose a design procedure to solve multi-objective design problems as the comprehensive solver of inverse problems. At first, a multi-objective genetic algorithm (MOGA) is employed to find the Pareto solutions of tire performance, which are in multi-dimensional space of objective functions. Response surface method is also used to evaluate objective functions in the optimization process and can reduce CPU time dramatically. In addition, a self-organizing map (SOM) proposed by Kohonen is used to map Pareto solutions from high-dimensional objective space onto two-dimensional space. Using SOM, design engineers see easily the Pareto solutions of tire performance and can find suitable design plans. The SOM can be considered as an inverse function that defines the relation between Pareto solutions and design variables. To demonstrate the procedure, tire tread design is conducted. The objective of design is to improve uneven wear and wear life for both the front tire and the rear tire of a passenger car. Wear performance is evaluated by finite element analysis (FEA). Response surface is obtained by the design of experiments and FEA. Using both MOGA and SOM, we obtain a map of Pareto solutions. We can find suitable design plans that satisfy well-balanced performance on the map called “multi-performance map.” It helps tire design engineers to make their decision in conceptual design stage.


2009 ◽  
Vol 419-420 ◽  
pp. 89-92
Author(s):  
Zhuo Yi Yang ◽  
Yong Jie Pang ◽  
Zai Bai Qin

Cylinder shell stiffened by rings is used commonly in submersibles, and structure strength should be verified in the initial design stage considering the thickness of the shell, the number of rings, the shape of ring section and so on. Based on the statistical techniques, a strategy for optimization design of pressure hull is proposed in this paper. Its central idea is that: firstly the design variables are chosen by referring criterion for structure strength, then the samples for analysis are created in the design space; secondly finite element models corresponding to the samples are built and analyzed; thirdly the approximations of these analysis are constructed using these samples and responses obtained by finite element model; finally optimization design result is obtained using response surface model. The result shows that this method that can improve the efficiency and achieve optimal intention has valuable reference information for engineering application.


Author(s):  
Zunling Du ◽  
Yimin Zhang

Axial piston pumps (APPs) are the core energy conversion components in a hydraulic transmission system. Energy conversion efficiency is critically important for the performance and energy-saving of the pumps. In this paper, a time-varying reliability design method for the overall efficiency of APPs was established. The theoretical and practical instantaneous torque and flow rate of the whole APP were derived through comprehensive analysis of a single piston-slipper group. Moreover, as a case study, the developed model for the instantaneous overall efficiency was verified with a PPV103-10 pump from HYDAC. The time-variation of reliability for the pump was revealed by a fourth-order moment technique considering the randomness of working conditions and structure parameters, and the proposed reliability method was validated by Monte Carlo simulation. The effects of the mean values and variance sensitivity of random variables on the overall efficiency reliability were analyzed. Furthermore, the optimized time point and design variables were selected. The optimal structure parameters were obtained to meet the reliability requirement and the sensitivity of design variables was significantly reduced through the reliability-based robust design. The proposed method provides a theoretical basis for designers to improve the overall efficiency of APPs in the design stage.


Author(s):  
Salman Ahmed ◽  
Mihir Sunil Gawand ◽  
Lukman Irshad ◽  
H. Onan Demirel

Computational human factors tools are often not fully-integrated during the early phases of product design. Often, conventional ergonomic practices require physical prototypes and human subjects which are costly in terms of finances and time. Ergonomics evaluations executed on physical prototypes has the limitations of increasing the overall rework as more iterations are required to incorporate design changes related to human factors that are found later in the design stage, which affects the overall cost of product development. This paper proposes a design methodology based on Digital Human Modeling (DHM) approach to inform designers about the ergonomics adequacies of products during early stages of design process. This proactive ergonomics approach has the potential to allow designers to identify significant design variables that affect the human performance before full-scale prototypes are built. The design method utilizes a surrogate model that represents human product interaction. Optimizing the surrogate model provides design concepts to optimize human performance. The efficacy of the proposed design method is demonstrated by a cockpit design study.


1998 ◽  
pp. 609-614 ◽  
Author(s):  
Jeffrey L. Krichmar ◽  
Giorgio A. Ascoli ◽  
James L. Olds ◽  
Lawrence Hunter

Author(s):  
Chinghsin Tu ◽  
Russell R. Barton

Abstract The need for yield estimation strategies in the design stage is a priority recognized by industry. Yield estimates can be employed to assess the manufacturability of a design, and allow for modification to produce a robust design. Therefore, low yield of products can be avoided and costs for manufacturing can be reduced. This paper presents an accurate and time-efficient yield estimation approach for use with simulation models. We use a metamodel-based method, which is time-efficient compared to crude Monte Carlo yield estimation using the original simulation code. The approach employs a boundary-focused experiment design, which overcomes the inaccuracy of yield estimates that can occur when using a metamodel method. The results of two examples demonstrate the effectiveness of this new approach.


2000 ◽  
Vol 28 (2) ◽  
pp. 174-184 ◽  
Author(s):  
Mark R. D. Davies ◽  
Tara M. Dalton

A new method of dimensional analysis is presented by demonstrating its application to a range of problems in fluid flow and heat transfer. The technique is a development of a previously published and accepted method of inspectional analysis. This new technique is shown to give the correct results on both simple equations with solutions, and on more complex sets of partial differential equations without solutions. This development of a single method from the simple to the complex has obvious teaching advantages.


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