Conformal 3D Printing of Sensors

2015 ◽  
Author(s):  
Gaurav Siwach ◽  
Rahul Rai
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
Carbon Fibers ◽  
Mechanical Load ◽  
3D Printer ◽  
Load Testing ◽  
Strain Sensing ◽  
Resistivity Variation ◽  
Acrylate Resin ◽  
Short Carbon

A sensor is unobtrusive if it doesn’t interfere with the design, mechanical properties, and the functionality of the structure it is integrated with. This paper discusses the development of unobtrusive piezo-resistive sensors and their production using additive manufacturing. Short carbon fibers were dispersed in an acrylate resin and subsequently cured with UV DLP 3D printer to be used as a strain-sensing device. Varying the amount of carbon fiber resulted in resistivity variation of the composite. The composite was found to be piezo-resistive, and gauze factor at a concentration of 12% carbon fiber by volume was obtained through mechanical load testing.

scholarly journals Thermo-mechanical behavior of epoxy composite reinforced by carbon and Kevlar fiber

2018 ◽  
Vol 225 ◽  
pp. 01022
Author(s):  
Falak O. Abasi ◽  
Raghad U. Aabass
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
Flexural Strength ◽  
Carbon Fibers ◽  
Epoxy Composites ◽  
Fiber Reinforced ◽  
Fiber Loading ◽  
Kevlar Fiber ◽  
Carbon Fiber Reinforced ◽  
Short Carbon

Newer manufacturing techniques were invented and introduced during the last few decades; some of them were increasingly popular due to their enhanced advantages and ease of manufacturing over the conventional processes. Polymer composite material such as glass, carbon and Kevlar fiber reinforced composite are popular in high performance and light weight applications such as aerospace and automobile fields. This research has been done by reinforcing the matrix (epoxy) resin with two kinds of the reinforcement fibers. One weight fractions were used (20%) wt., Epoxy reinforced with chopped carbon fiber and second reinforcement was epoxy reinforced with hybrid reinforcements Kevlar fiber and improved one was the three laminates Kevlar fiber and chopped carbon fibers reinforced epoxy resin. After preparation of composite materials some of the mechanical properties have been studied. Four different fiber loading, i.e., 0 wt. %, 20wt. % CCF, 20wt. % SKF, AND 20wt. %CCF + 20wt. % SKF were taken for evaluating the above said properties. The thermal and mechanical properties, i.e., hardness load, impact strength, flexural strength (bending load), and thermal conductivity are determined to represent the behaviour of composite structures with that of fibers loading. The results show that with the increase in fiber loading the mechanical properties of carbon fiber reinforced epoxy composites increases as compared to short carbon fiber reinforced epoxy composites except in case of hardness, short carbon fiber reinforced composites shows better results. Similarly, flexural strength test, Impact test, and Brinell hardness test the results show the flexural strength, impact strength of the hybrid composites values were increased with existence of Kevlar fibers, while the hardness was decrease. But the reinforcement with carbon fibers increases the hardness and decreases other tests.

scholarly journals Microstructure and mechanical properties of short-carbon-fiber/Ti3SiC2 composites

2020 ◽  
Vol 9 (6) ◽  
pp. 716-725
Author(s):  
Guangqi He ◽  
Rongxiu Guo ◽  
Meishuan Li ◽  
Yang Yang ◽  
Linshan Wang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
Flexural Strength ◽  
Carbon Fibers ◽  
Vickers Hardness ◽  
Matrix Composites ◽  
Transition Layers ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Short Carbon

AbstractShort-carbon-fibers (Csf) reinforced Ti3SiC2 matrix composites (Csf/Ti3SiC2, the Csf content was 0 vol%, 2 vol%, 5 vol%, and 10 vol%) were fabricated by spark plasma sintering (SPS) using Ti3SiC2 powders and Csf as starting materials at 1300 °C. The effects of Csf addition on the phase compositions, microstructures, and mechanical properties (including hardness, flexural strength (σf), and KIC) of Csf/Ti3SiC2 composites were investigated. The Csf, with bi-layered transition layers, i.e., TiC and SiC layers, were homogeneously distributed in the as-prepared Csf/Ti3SiC2 composites. With the increase of Csf content, the KIC of Csf/Ti3SiC2 composites increased, but the σf decreased, and the Vickers hardness decreased initially and then increased steadily when the Csf content was higher than 2 vol%. These changed performances (hardness, σf, and KIC) could be attributed to the introduction of Csf and the formation of stronger interfacial phases.

scholarly journals Investigation on microstructure and mechanical properties of short-carbon-fiber/Ti3SiC2 composites

2020 ◽  
Author(s):  
Guangqi He ◽  
Rongxiu Guo ◽  
Meishuan Li ◽  
Yang Yang ◽  
Linshan Wang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Carbon Fiber ◽  
Flexural Strength ◽  
Carbon Fibers ◽  
Matrix Composites ◽  
Transition Layers ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Short Carbon

Abstract In this paper, short-carbon-fibers (Csf) reinforced Ti3SiC2 matrix composites (Csf/Ti3SiC2, the Csf content was 0, 2, 5 and 10 vol.%) were fabricated by spark-plasma-sintering (SPS) using Ti3SiC2 powders and Csf as starting materials at 1300 oC. The effects of Csf addition on the phase compositions, microstructures and mechanical properties (including hardness, flexural strength and fracture toughness) of Csf/Ti3SiC2 composites were investigated. The Csf, with a bi-layered transition layers, i.e. TiC and SiC layer, were homogeneously distributed in the as-prepared Csf/Ti3SiC2 composites. With the increase of Csf content, the fracture toughness of Csf/Ti3SiC2 composites increased, but the flexural strength decreased, while the Vickers hardness decreased initially then increased steadily when the Csf content was higher than 2 vol.%. These changed performances could be attributed to the introduction of Csf and the formation of much stronger interfacial phases.

Wear and Mechanical Properties of Short Carbon Fiber Reinforced Copper Matrix Composites

2011 ◽  
Vol 474-476 ◽  
pp. 1605-1610 ◽  
Author(s):  
Lian Wei Yang ◽  
Yun Dong ◽  
Rui Jie Wang
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
Carbon Fibers ◽  
Adhesive Wear ◽  
Copper Matrix ◽  
Matrix Composites ◽  
Fiber Reinforced ◽  
Short Carbon Fiber ◽  
Copper Matrix Composites ◽  
Short Carbon

The mechanical properties and wear behavior of short carbon fiber reinforced copper matrix composites was studied. In order to avoid any interfacial pronlems in the carbon fibre reinforced composites, the carbon fibers were coated with copper. The fibers were coated by electroless coating method and then characterized. Composites containing different amounts of carbon fibers were prepared by hot pressing technique. The results show that Carbon fiber/Cu–Ni–Fe composites showed higher hardness, higher wear resistance and bending strength than the common copper alloy when carbon fibers content is less than 15 vol.%. The predominant wear mechanisms were identified as adhesive wear in the alloy and adhesive wear accompanied with oxidative wear in the 12 vol.% carbon fiber/Cu–Ni–Fe composites.

Strain sensing using carbon fiber

1999 ◽  
Vol 14 (3) ◽  
pp. 790-802 ◽  
Author(s):  
Xiaojun Wang ◽  
Xuli Fu ◽  
D. D. L. Chung
Keyword(s):  
Carbon Fiber ◽  
Carbon Fibers ◽  
Matrix Composite ◽  
Epoxy Matrix ◽  
Strain Sensors ◽  
Cement Matrix ◽  
Strain Sensing ◽  
Fractional Change ◽  
Epoxy Matrix Composite ◽  
Short Carbon

Carbon fiber provides strain sensing through change in electrical resistance upon strain. Due to piezoresistivity of various origins, a single carbon fiber in epoxy, an epoxy-matrix composite with short carbon fibers (5.5 vol%), a cement-matrix composite with short carbon fibers (0.2–0.5 vol%), and an epoxy-matrix composite with continuous carbon fibers (58 vol%) are strain sensors with fractional change in resistance per unit strain up to 625. A single bare carbon fiber is not piezoresistive, but just resistive.

scholarly journals Investigation on microstructure and mechanical properties of short-carbon-fiber/Ti3SiC2 composites

2020 ◽  
Author(s):  
Guangqi He ◽  
Rongxiu Guo ◽  
Meishuan Li ◽  
Yang Yang ◽  
Linshan Wang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Carbon Fiber ◽  
Flexural Strength ◽  
Carbon Fibers ◽  
Matrix Composites ◽  
Transition Layers ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Short Carbon

Abstract In this paper, short-carbon-fibers (Csf) reinforced Ti3SiC2 matrix composites (Csf/Ti3SiC2 , the Csf content was 0, 2, 5 and 10 vol.%) were fabricated by spark-plasma-sintering (SPS) using Ti3SiC2 powders and Csf as starting materials at 1300 ℃. The effects of Csf addition on the phase compositions, microstructures and mechanical properties (including hardness, flexural strength and fracture toughness) of Csf/Ti3SiC2 composites were investigated. The Csf, with a bi-layered transition layers, i.e. TiC and SiC layer, were homogeneously distributed in the as-prepared Csf /Ti3SiC2 composites. With the increase of Csf content, the fracture toughness of Csf/Ti3SiC2 composites increased, but the flexural strength decreased, while the Vickers hardness decreased initially then increased steadily when the Csf content was higher than 2 vol.%. These changed performances could be attributed to the introduction of Csf and the formation of much stronger interfacial phases.

scholarly journals Investigation on microstructure and mechanical properties of short-carbon-fiber/Ti3SiC2 composites

2020 ◽  
Author(s):  
Guangqi He ◽  
Rongxiu Guo ◽  
Meishuan Li ◽  
Yang Yang ◽  
Linshan Wang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Carbon Fiber ◽  
Flexural Strength ◽  
Carbon Fibers ◽  
Matrix Composites ◽  
Transition Layers ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Short Carbon

Abstract In this paper, short-carbon-fibers (Csf) reinforced Ti3SiC2 matrix composites (Csf/Ti3SiC2, the Csf content was 0, 2, 5 and 10 vol.%) were fabricated by spark-plasma-sintering (SPS) using Ti3SiC2 powders and Csf as starting materials at 1300 oC. The effects of Csf addition on the phase compositions, microstructures and mechanical properties (including hardness, flexural strength and fracture toughness) of Csf/Ti3SiC2 composites were investigated. The Csf, with a bi-layered transition layers, i.e. TiC and SiC layer, were homogeneously distributed in the as-prepared Csf/Ti3SiC2 composites. With the increase of Csf content, the fracture toughness of Csf/Ti3SiC2 composites increased, but the flexural strength decreased, while the Vickers hardness decreased initially then increased steadily when the Csf content was higher than 2 vol.%. These changed performances could be attributed to the introduction of Csf and the formation of much stronger interfacial phases.

scholarly journals Mechanical properties of structures produced by 3D printing from composite materials

2019 ◽  
Vol 254 ◽  
pp. 01018
Author(s):  
František Bárnik ◽  
Milan Vaško ◽  
Milan Sága ◽  
Marián Handrik ◽  
Alžbeta Sapietová
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
3D Printing ◽  
Carbon Fibers ◽  
3D Printer

By 3D printing it is possible to create different structures with different fiber-laying directions. These structures can be created depending on the type of 3D printer and its software. The Mark Two printer allows printing Onyx, a material based on nylon in combination with microcarbon fibers. Onyx can be used alone or reinforced with kevlar, glass or carbon fibers. This article deals with 3D printing and evaluation of mechanical properties of printed samples.

scholarly journals Absorption and Strength Properties of Short Carbon Fiber Reinforced Mortar Composite

Buildings ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 300
Author(s):  
Md. Safiuddin ◽  
George Abdel-Sayed ◽  
Nataliya Hearn
Keyword(s):  
Tensile Strength ◽  
Carbon Fiber ◽  
Water Absorption ◽  
Carbon Fibers ◽  
Strength Properties ◽  
Fiber Content ◽  
Test Results ◽  
Air Content ◽  
Entrapped Air ◽  
Short Carbon

This paper presents the water absorption and strength properties of short carbon fiber reinforced mortar (CFRM) composite. Four CFRM composites with 1%, 2%, 3%, and 4% short pitch-based carbon fibers were produced in this study. Normal Portland cement mortar (NCPM) was also prepared for use as the control mortar. The freshly mixed mortar composites were tested for workability, wet density, and entrapped air content. In addition, the hardened mortar composites were examined for compressive strength, splitting tensile strength, flexural strength, and water absorption at the ages of 7 and 28 days. The effects of different carbon fiber contents on the tested properties were observed. Test results showed that the incorporation of carbon fibers decreased the workability and wet density, but increased the entrapped air content in mortar composite. Most interestingly, the compressive strength of CFRM composite increased up to 3% carbon fiber content and then it declined significantly for 4% fiber content, depending on the workability and compaction of the mortar. In contrast, the splitting tensile strength and flexural strength of the CFRM composite increased for all fiber contents due to the greater cracking resistance and improved bond strength of the carbon fibers in the mortar. The presence of short pitch-based carbon fibers significantly strengthened the mortar by bridging the microcracks, resisting the propagation of these minute cracks, and impeding the growth of macrocracks. Furthermore, the water absorption of CFRM composite decreased up to 3% carbon fiber content and then it increased substantially for 4% fiber content, depending on the entrapped air content of the mortar. The overall test results suggest that the mortar with 3% carbon fibers is the optimum CFRM composite based on the tested properties.

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