scholarly journals Mechanical properties of structures produced by 3D printing from composite materials

2019 ◽  
Vol 254 ◽  
pp. 01018
Author(s):  
František Bárnik ◽  
Milan Vaško ◽  
Milan Sága ◽  
Marián Handrik ◽  
Alžbeta Sapietová
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
3D Printing ◽  
Carbon Fibers ◽  
3D Printer

By 3D printing it is possible to create different structures with different fiber-laying directions. These structures can be created depending on the type of 3D printer and its software. The Mark Two printer allows printing Onyx, a material based on nylon in combination with microcarbon fibers. Onyx can be used alone or reinforced with kevlar, glass or carbon fibers. This article deals with 3D printing and evaluation of mechanical properties of printed samples.

scholarly journals Property Analysis of Photo-Polymerization-Type 3D-Printed Structures Based on Multi-Composite Materials

2021 ◽  
Vol 11 (18) ◽  
pp. 8545
Author(s):  
So-Ree Hwang ◽  
Min-Soo Park
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Composite Materials ◽  
3D Printing ◽  
Bending Test ◽  
3D Printer ◽  
Complex Structures ◽  
Photo Polymerization ◽  
Anisotropic Structures ◽  
3D Printed

Additive manufacturing, commonly called 3D printing, has been studied extensively because it can be used to fabricate complex structures; however, polymer-based 3D printing has limitations in terms of implementing certain functionalities, so it is limited in the production of conceptual prototypes. As such, polymer-based composites and multi-material 3D printing are being studied as alternatives. In this study, a DLP 3D printer capable of printing multiple composite materials was fabricated using a movable separator and structures with various properties were fabricated by selectively printing two composite materials. After the specimen was fabricated based on the ASTM, the basic mechanical properties of the structure were compared through a 3-point bending test and a ball rebound test. Through this, it was shown that structures with various mechanical properties can be fabricated using the proposed movable-separator-based DLP process. In addition, it was shown that this process can be used to fabricate anisotropic structures, whose properties vary depending on the direction of the force applied to the structure. By fabricating multi-joint grippers with varying levels of flexibility, it was shown that the proposed process can be applied in the fabrication of soft robots as well.

scholarly journals Investigation of the physical and mechanical properties of composite materials obtained using additive technologies

2021 ◽  
pp. 9-21
Author(s):  
Vladyslav Solovei ◽  
Vitalii Oleksyshen V.
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
3D Printing ◽  
Physical And Mechanical Properties ◽  
Additive Technologies ◽  
Polymer Matrices ◽  
3D Printer ◽  
Reinforcing Fillers ◽  
Reinforcing Fibers ◽  
The Creation

The prevalence of polymers in all spheres of human life necessitates the creation of new more effective composite materials based on polymer matrices and reinforcing fillers, which by their characteristics meet the growing needs of society. In modern industry, production speeds are constantly increasing, so additive technologies are becoming a powerful alternative to traditional single and small-scale production. Among the existing types of additive technologies, the method of fused deposition modeling (FDM) deserves special attention, which provides an opportunity to organize production in conditions of limited material, time and human resources. As opposite to traditional production technologies, such as injection molding, FDM allows you to create products of more complex geometric shapes, using different combinations of polymer matrices and reinforcing fillers and thus create composite materials with the required physico-mechanical, rheological and other properties. At the same time, the main advantages of FDM also cause a number of serious disadvantages, such as anisotropy of the properties of finished products, printing defects that lead to increased yields of defective products, uneven physical and mechanical properties etc. In particular, the anisotropy of the properties of FDM-printed products results in significantly lower strength of the parts in the transverse direction to the 3D printing direction (strand overlay direction) compared to the longitudinal one, and the discontinuity of the reinforcing fibers in the strands of polymeric material leads to reduced strength. The main areas of research to modernize the process of manufacturing products on a 3D printer using the FDM method are: modernization of components and structures of 3D printers to improve the melting process and layering of materials, aimed at improving print quality and speed, as well as reducing defective yield products; improving the properties of raw materials and creating composite materials to improve the quality of finished products and their characteristics, such as electrical, chemical, mechanical, thermal, environmental, etc .; development of new biopolymers, technologies of their production and use for 3D-printing, which in the future are planned to be used in the creation of bionic parts of human bodies, etc. To overcome the main shortcomings of FDM technology, it is proposed to modernize the method of 3D printing and the extruder unit of the 3D printer, which allows to create composite materials directly (directly in the extruder), using different combinations of polymer matrices and solid reinforcing fibers.

Mechanical Properties of 3D-Printed Wood-Plastic Composites

2018 ◽  
Vol 777 ◽  
pp. 499-507 ◽  
Author(s):  
Ossi Martikka ◽  
Timo Kärki ◽  
Qing Ling Wu
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
3D Printing ◽  
Impact Strength ◽  
Polylactic Acid ◽  
Wood Plastic Composite ◽  
Wood Plastic Composites ◽  
Plastic Composite ◽  
Plastic Composites ◽  
3D Printed

3D printing has rapidly become popular in both industry and private use. Especially fused deposition modeling has increased its popularity due to its relatively low cost. The purpose of this study is to increase knowledge in the mechanical properties of parts made of wood-plastic composite materials by using 3D printing. The tensile properties and impact strength of two 3D-printed commercial wood-plastic composite materials are studied and compared to those made of pure polylactic acid. Relative to weight –mechanical properties and the effect of the amount of fill on the properties are also determined. The results indicate that parts made of wood-plastic composites have notably lower tensile strength and impact strength that those made of pure polylactic acid. The mechanical properties can be considered sufficient for low-stress applications, such as visualization of prototypes and models or decorative items.

Short Carbon Fibers Composites With High Filler Contents Rheology and Mechanical Properties

1999 ◽  
Author(s):  
Y. Schmitt ◽  
C. Paulick ◽  
Y. Bour ◽  
F. X. Royer
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Tensile Test ◽  
Carbon Fibers ◽  
Polymer Materials ◽  
Complex Geometries ◽  
Small Ratio ◽  
The Matrix ◽  
Short Carbon

Abstract The control of the quality of mixture based on very short carbon fibers and epoxyde resins leads to suitable mixture for molding of complex geometries. A gain in fluidity is obtained if the suspensions are treated by ultrasounds and simultaneously stirred under vacuum. Addition in a very small ratio of microbubbles in the mixture allows to obtain a viscosity less than those of the matrix alone. For many polymer materials the gain of fluidity can be of 20 to 25% with size and concentration of the microspheres thoroughly chosen. A certain number of new resins is developped to elaborate composite materials with specific mechanical properties close to standard aluminium. Tensile test an ultimate stress are used to quantify the improvements of the mechanical properties. Fillers concentrations up to 30 % are obtained.

A physical investigation of dimensional and mechanical characteristics of 3D printed nut and bolt for industrial applications

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ramesh Chand ◽  
Vishal S. Sharma ◽  
Rajeev Trehan ◽  
Munish Kumar Gupta
Keyword(s):  
Mechanical Properties ◽  
Shear Strength ◽  
3D Printing ◽  
Surface Properties ◽  
3D Printer ◽  
Content Type ◽  
Safety Issues ◽  
Machine Failure ◽  
Sharp Edges ◽  
3D Printed

Purpose A nut bolt joint is a primary device that connects mechanical components. The vibrations cause bolted joints to self-loosen. Created by motors and engines, leading to machine failure, and there may be severe safety issues. All the safety issues and self-loosen are directly and indirectly the functions of the accuracy and precision of the fabricated nut and bolt. Recent advancements in three-dimensional (3D) printing technologies now allow for the production of intricate components. These may be used technologies such as 3D printed bolts to create fasteners. This paper aims to investigate dimensional precision, surface properties, mechanical properties and scanning electron microscope (SEM) of the component fabricated using a multi-jet 3D printer. Design/methodology/approach Multi-jet-based 3D printed nut-bolt is evaluated in this paper. More specifically, liquid polymer-based nut-bolt is fabricated in sections 1, 2 and 3 of the base plate. Five nuts and bolts are fabricated in these three sections. Findings Dimensional inquiry (bolt dimension, general dimensions’ density and surface roughness) and mechanical testing (shear strength of nut and bolt) were carried out throughout the study. According to the ISO 2768 requirements for the General Tolerances Grade, the nut and bolt’s dimensional examination (variation in bolt dimension, general dimensions) is within the tolerance grades. As a result, the multi-jet 3D printing (MJP)-based 3D printer described above may be used for commercial production. In terms of mechanical qualities, when the component placement moves from Sections 1 to 3, the density of the manufactured part decreases by 0.292% (percent) and the shear strength of the nut and bolt decreases by 30%. According to the SEM examination, the density of the River markings, sharp edges, holes and sharp edges increased from Sections 1 to 3, which supports the findings mentioned above. Originality/value Hence, this work enlightens the aspects causing time lag during the 3D printing in MJP. It causes variation in the dimensional deviation, surface properties and mechanical properties of the fabricated part, which needs to be explored.

Investigation of the Influence of Fillers of Various Nature on the Properties of Polyether Sulfone and Determination of the Possibility of Using Composites on their Basis in 3D-Printing

2018 ◽  
Vol 935 ◽  
pp. 11-14
Author(s):  
Azamat L. Slonov ◽  
Azamat A. Zhansitov ◽  
Ismel V. Musov ◽  
Elina V. Khakyasheva ◽  
L.Kh. Kuchmenova ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Particle Size ◽  
3D Printing ◽  
Carbon Fibers ◽  
Polymer Matrix ◽  
Polyether Sulfone ◽  
Printing Method

The results of the studies of the effect of excipients of mineral and organic origin on the mechanical properties of polyether sulfone based on 4,4'-dihydroxydiphenyl and 4,4'-dichlordiphenylsulfone are adduced. It has been shown that the introduction of hard fillers is accompanied by the increased modulus and reduced ductility of the polymer matrix, the intensity of these effects depends on the concentration, shape and particle size additives. It was revealed that the composites with talc and discrete carbon fibers were characterized by higher mechanical properties. Their test as materials for FDM 3D printing method shows the highest suitability composites with talc for this technology.

scholarly journals Effect of introduction of fullerene soot on mechanical properties of unidirectional thermoplastic tape

2018 ◽  
Vol 245 ◽  
pp. 04011 ◽  
Author(s):  
Ilya Kobykhno ◽  
Dmytro Honcharenko ◽  
Vladimir Yadykin ◽  
Oleg Stolyarov ◽  
Oleg Tolochko
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Carbon Fibers ◽  
Modulus Of Elasticity ◽  
Hot Pressing ◽  
Bending Test ◽  
Transverse Reinforcement ◽  
Fullerene Soot

A series of unidirectional thermoplastic tapes (UD tapes) specimens based on carbon fibers and polyamide filled with fullerene soot in a concentration of up to 4 wt. % was made. From the obtained tapes by the method of hot pressing, composite materials (CM) specimens with 0/0 and 90/90 ply orientations were made. A study of the mechanical properties of the samples obtained by the 3-point bending test was made. Shown that the introduction of fullerene soot up to 2 wt. % can significantly increase the strength and modulus of elasticity of both longitudinal and transverse reinforcement directions. Further increase in the concentration of soot leads to a decrease in properties. A theory that describes the effect of fullerene soot on the properties of CM, including the increase and further decrease in properties, depending on the concentration of nanoparticles was proposed.

On the Development of a 3D Printer for Combinatorial Structural Composite Research

2015 ◽  
Author(s):  
Seyed Allameh
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Partial Slip ◽  
Shear Stresses ◽  
3D Printer ◽  
Dynamic Shear ◽  
Structural Composites ◽  
Structural Composite ◽  
The Right ◽  
Selection Of

Bioinspired materials have enabled the fabrication of tough lightweight structures for load- and impact-bearing applications of which an example is fiber-reinforced plastics use in aerospace. If applied to the field of construction, biomimicked composites can save lives, otherwise lost to earthquakes and other disasters that cause collapse of buildings. The main culprit is the low resistance of structures exposed to dynamic shear stresses, typical of earthquakes. Recent work on the application of biomimicry to structural composites has clearly shown the advantage of these materials in resisting dynamic shear. Adding natural or synthetic reinforcement fibers may alleviate the need for conventional steel rebars and make it possible to print buildings by conventional 3D printing technology. The main hurdles are to find the right type of composite that is compatible with 3D printing and the right process for deposition of such material. In the past, combination of carbon fiber, glue and concrete has been demonstrated to enhance the toughness of resulting structural composites. Inspired by the microstructure of oyster and mother of pearl, layering of these materials mitigates the localization of deformation by distributing the imposed displacement over a large area. The intricate structure of these layers, and the minute details of the interfaces are important for affecting good dynamic shear resistance. In nacre, a partial slip of sandwiched layers occurs before it stops and deformation is transferred to the adjacent area. This energy-absorption capability underlies the high-toughness behavior of nacre and similar structures. By mimicking nacre, bone and tooth, it is possible to benefit from their good properties, however, it is important to determine the type of material, layering scheme, geometry, and other factors that affect mechanical properties. A recently-developed medium-sized 3D printer was developed to deposit structural materials. These include cement, plaster, polymer and clay. Combinatorial structural composite research (CSCR) comprising the simultaneous fabrication and characterization of multiple specimens with different microstructures allows fair comparison of mechanical properties of various structural composites. Novel application of deposition techniques to the extrusion of plaster, cement and clay paves the way to layer these materials along with glue and fibers in desired schemes. Use of ANOVA tables in the selection of various types of ceramics, polymers and reinforcement materials for the fabrication of different composites will be discussed. In addition to selection of the type of the materials, deposition schemes such as those of solid and hollow structures, different layer thickness applications, and the effect of timing will be elucidated. Microscopy conducted on the fractured surfaces enables the investigation of the mechanisms of fracture and failure for these CSCR composites. The details of experiments conducted, microscopy performed and the results of mechanical tests will be presented.

FDM 3D Printing Technology in Manufacturing Composite Elements

2013 ◽  
Vol 58 (4) ◽  
pp. 1415-1418 ◽  
Author(s):  
P. Dudek
Keyword(s):  
Composite Materials ◽  
3D Printing ◽  
Manufacturing Systems ◽  
Fused Deposition Modelling ◽  
3D Printer ◽  
New Materials ◽  
Fused Deposition ◽  
Material Deposition ◽  
Feedstock Production ◽  
And Robotics

Abstract In recent years, FDM technology (Fused Deposition Modelling) has become one of the most widely-used rapid prototyping methods for various applications. This method is based on fused fibre material deposition on a drop-down platform, which offers the opportunity to design and introduce new materials, including composites. The material most commonly used in FDM is ABS, followed by PC, PLA, PPSF, ULTEM9085 and mixtures thereof. Recently, work has been done on the possibility of applying ABS blends: steel powders, aluminium, or even wood ash. Unfortunately, most modern commercial systems are closed, preventing the use of any materials other than those of the manufacturer. For this reason, the Department of Manufacturing Systems (KSW) of AGH University of Science and Technology, Faculty of Mechanical Engineering And Robotics purchased a 3D printer with feeding material from trays reel, which allows for the use of other materials. In addition, a feedstock production system for the 3D printer has been developed and work has started on the creation of new composite materials utilising ceramics.

APPLICATION OF ADDITIVE TECHNOLOGIES IN THE TECHNICAL SERVICE OF GARDEN EQUIPMENT

2020 ◽  
pp. 39-44
Author(s):  
ALEKSEI S. DOROKHOV ◽  
◽  
ALEKSEI S. SVIRIDOV ◽  
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Physical And Mechanical Properties ◽  
Additive Technologies ◽  
3D Printer ◽  
Technical Service ◽  
Test Results ◽  
Standard Samples ◽  
Sliding Bearings ◽  
Equipment Failures

The paper considers the analysis of the market for garden equipment. The authors consider some information on garden equipment failures, using an example of Husqvarna trimmers. They also assess a possibility of using additive technologies to manufacture sliding bearings for mechanical drives of garden equipment. For testing the physical and mechanical properties, a batch of samples was prepared by means of 3D printing using FDM (FFF) technology. According to the ASTM D638-14 standard, samples were prepared on a PICASO 3D Desingner X Pro 3D printer. Samples were made of ABS-plastic and PA12 with diff erent degrees of fi lling: 20, 50 and 100%. It is noted that the destruction pattern of samples made of diff erent materials is signifi cantly diff erent. Samples made from ABS plastics are more fragile than samples made from PA12. According to the test results, PA12 with 100% fi lling have shown the best results, which makes them suitable for use in the manufacture of slide bearings by means of 3D printing.

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