Parametric and Thermal Management Optimization of a Steel Slag Based Packed Bed Heat Storage

Author(s):  
Iñigo Ortega-Fernández ◽  
Antoni Gil ◽  
Abdessamad Faik ◽  
Javier Rodríguez-Aseguinolaza ◽  
Bruno D’Aguanno

In this work steel slag, one of the main by-products of the steelmaking industry, is proposed as a competitive and effective heat storage material. The implemented storage design suggested for this material is a solid packed bed arrangement based in the temperature stratification (thermocline) phenomena. In particular, two different solutions based on different storage tank geometries, cylindrical and conical, have been modeled by using computational fluid dynamic (CFD) methods. In addition, both geometries have been simulated under two different operation modes as a function of the used heat transfer fluid: solar salt and air. This selection permitted to investigate the operation of the proposed storage for current CSP technologies which make use of molten salt as storage/heat transfer fluid and also the analysis of the system when the operation parameters are potentially associated to new generation CSP plants at higher temperatures, above 600 °C. The comparison between the simulated systems has allowed to determine the influence of the driving parameters on the proposed storage solution, such as the operation temperature range, nature of the heat transfer fluid or geometrical implications. The thermal management of the storage unit has also been shown during a transient operation up to a reproducible behavior. Overall, the selected parameters for the presented modeling analysis have revealed the high potential of steel slag as heat storage material and the suitability and flexibility of the implemented packed bed solution.

Energies ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 2264 ◽  
Author(s):  
Sebastian Ammann ◽  
Andreas Ammann ◽  
Rebecca Ravotti ◽  
Ludger Fischer ◽  
Anastasia Stamatiou ◽  
...  

The problem of emulsification between Phase Change Material (PCM) and Heat Transfer Fluid (HTF) in direct contact latent heat storage systems has been reported in various studies. This issue causes the PCM to flow out of the storage tank and crystallize at unwanted locations and thus presents a major limitation for the proper operation of such systems. These anomalies become more pronounced when high HTF flow rates are employed with the aim to achieve fast heat transfer rates. The goal of this paper is to find a method which will enable the fast separation of the formed emulsion and thus the uninterrupted operation of the storage unit. In this study, three separation methods were examined and the use of superhydrophobic filters was chosen as the best candidate for the demulsification of the PCM and HTF mixtures. The filter was produced by processing of a melamine sponge with different superhydrophobic adhesives and was tested with emulsions closely resembling the ones formed in a real direct contact setup. The superhydrophobic filter obtained, was able to separate the emulsions effectively while presenting a very high permeability (up to 1,194,980 kg h−1 m−2 bar−1). This is the first time the use of a superhydrophobic sponge has been investigated in the context of demulsification in direct contact latent heat storage.


2020 ◽  
Vol 42 (3) ◽  
pp. 76-83
Author(s):  
K. Lunyaka ◽  
O. Kliuiev ◽  
S. Rusanov ◽  
O. Kliuieva

Problem statement. Starting internal combustion engines for a large car fleet at ambient temperature of less than 5 ºС requires considerable time; it leads to increased wear of the components of the connected engine pairs, increased fuel consumption during start-up and warm-up and increased emissions of harmful substances into the atmosphere with exhaust fumes. Therefore, prestart warming up   of car engines is given great attention. Actual scientific researches and issues analysis Recently, this problem has been solved by using heat accumulators, moreover, heat accumulators with heat storage material of a phase transition are given preference. The engine exhaust gases (temperature 600-700 ºС) or the engine cooling liquid (water,                 tosol cooling agent) are used as a heat transfer agent. Given the negative impact of high temperatures on the heat storage material, the metal of the heat storage structure and overheating (boiling) of the engine coolant, the first way has certain disadvantages. In this regard, we consider it more promising to use a liquid cooling engine as a coolant for a heat accumulator. High temperatures have no positive affect on the heat storage material, the metal of the heat storage structure and these are a cause for boiling a coolant –cooler of the engine. In this regard, we consider more promising to use a cooling fluid of the heat accumulator as a heat transfer agent. The aim of this work is to develop a new design of a heat accumulator for pre-starting warming up of a car engine, to make the experimental installation to research its work and conducting researches in order to find the time of charging and discharging of the heat accumulator, to construct operating modes during charging and discharging, to determine the necessary mass of the heat-accumulating material and the battery size. Base material The experimental installation was a closed system: the heat accumulator — a passage of the VAZ 2109 car engine cooling system. Taking into account the work peculiarities of the heat accumulator in the cooling system of the car engine, unlike other areas where all mass of the heat storage material constantly is in contact with the substance which the heat storage material giving up heat, in our case, the engine cooling liquid is located in the heat accumulator and in the cooling jacket. They mixes before starting the engine, while its temperature decreases. The time of charging and staying of the heat accumulator in the charged state has been determined, the operating modes during charging and discharging have been constructed, the necessary mass of the heat-accumulating material and the battery size has been determined.  Conclusions The experimental model of the heat accumulator of the pre-starting system of worming up of the engine of the car has been developed. This experimental model is included in a closed circuit with engine cooling system. On the model the researches of charging and discharging process of the heat accumulator have been conducted. The required time for these processes has been determined and on this basis the modes of operation of the heat accumulator - engine cooling system have been constructed. The temperatures of tosol cooling agent in the cooling system were calculated and it allowed finding mass (volume) of heat storage material of the heat accumulator and it served as the basis for determining the size of the heat accumulator. Establishment of a computerized control system on/off control of the heat accumulator in order to maintain the desired temperature of the engine coolant liquid using of heat storage material of phase transition and controlling this system using supplements to phones.


2016 ◽  
Vol 64 (2) ◽  
pp. 401-408
Author(s):  
J. Karwacki ◽  
K. Bogucka-Bykuć ◽  
W. Włosiński ◽  
S. Bykuć

Abstract This paper presents an experimental study performed with the general aim of defining procedures for calculation and optimization of shell-and-tube latent thermal energy storage unit with metals or metal alloys as PCMs. The experimental study is focused on receiving the exact information about heat transfer between heat transfer fluid (HTF) and phase change material (PCM) during energy accumulation process. Therefore, simple geometry of heat transfer area was selected. Two configurations of shell-and-tube thermal energy storage (TES) units were investigated. The paper also highlights the emerging trend (reflected in the literature) with respect to the investigation of metal PCM-based heat storage units in recent years and shortly presents unique properties and application features of this relatively new class of PCMs.


2019 ◽  
Vol 140 ◽  
pp. 1-6 ◽  
Author(s):  
V.S. Vigneswaran ◽  
G. Kumaresan ◽  
S. Elansezhiyan ◽  
R. Velraj

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