Numerical investigation of particle motion at the steel—slag interface in continuous casting using VOF method and dynamic overset grids

The capillary interactions are prominent for a micro-sized particle at the steel—slag interface. In this study, the dynamics of a spherical particle interacting with the steel—slag interface is numerically investigated using the volume of fluid method in combination with the overset grid technique to account for particle motion. The simulations have shown the particle’s separation process at the interface and successfully captured the formation and continuous evolution of a meniscus in the course of particle motion. A sensitivity analysis on the effect of different physical parameters in the steel—slag—particle system is also conducted. The result indicates that the wettability of particle with the slag phase is the main factor affecting particle separation behavior (trapped at the interface or fully separated into slag). Higher interfacial tension of fluid interface and smaller particle size can speed up the particle motion but have less effect on the equilibrium position for particle staying at the interface. In comparison, particle density shows a minor influence when the motion is dominated by the capillary effect. By taking account of the effect of meniscus and capillary forces on a particle, this study provides a more accurate simulation of particle motion in the vicinity of the steel—slag interface and enables further investigation of more complex situations.

Optimal Replacement of Granite Modified with Ife Iron and Steel Slag on Strength Properties of Concrete

Steel is produced from iron ore and purification of metal scrap, leading to manufacture of hundreds of tonnes of steel slag each year. This study investigated the optimum replacement of granite with Ife Iron and Steel Nigeria Limited (ISN) slag that produce maximum Compressive Strength (CS), Split Tensile Strength (STS) and Flexural Strength (FS) of concrete using Response Surface Methodology (RSM) from Design Expert Version 7.0. The outcome of the study showed that the optimum replacement of granite with ISN was 28.85% ISN at 0.47 W/C.

Fundamental Investigations on the High-Temperature Corrosion of Spinel-Forming Alumina Castables by Steel Slags

This study investigated the effect of the CaO/SiO2 mass ratio of steel slag on the corrosion behavior of spinel-forming alumina-based castables with a content of MgO (3–7 wt.%). Equiweight mixtures of castables and slags were calculated by FactSage, observed by HMTA, fired at 1350 °C, and investigated by XRD. From these results, we conclude that the presence of SiO2-rich phases accelerates the growth of the liquid phase in a narrow temperature range for the tested samples, which accelerates the degradation of castables. The static corrosion test was conducted by means of the coating method at 1450 °C. The corrosion index (IC) in the regions of castables affected by slags was calculated. Phases and phase distributions were evaluated by SEM-EDS. From these results, we conclude that for the slag with the lowest mass ratio of CaO/SiO2 (1.1), the reaction zone occurs only below the slag-refractory interface, which indicates the aggressive character of this slag.