Performance Investigation of Solar Organic Rankine Cycle Systems With and Without Regeneration and With Zeotropic Working Fluid Mixtures for Use in Micro-Cogeneration

Author(s):  
Wahiba Yaïci ◽  
Evgueniy Entchev ◽  
Pouyan Talebizadeh Sardari

Abstract Globally there are several viable sources of renewable, low-temperature heat (below 130°C) particularly solar energy, geothermal energy, and energy generated from industrial wastes. Increased exploitation of these low-temperature options has the definite potential of reducing fossil fuel consumption with its attendant very harmful greenhouse gas emissions. Researchers have universally identified the organic Rankine cycle (ORC) as a practicable and promising system to generate electrical power from renewable sources based on its beneficial use of volatile organic fluids as working fluids (WFs). In recent times, researchers have also shown a preference for/an inclination towards deployment of zeotropic mixtures as ORC WFs because of their capacity to improve thermodynamic performance of ORC systems, a feat enabled by better matches of the temperature profiles of the WF and the heat source/sink. This paper demonstrates both the technical feasibility and the notable advantages of using zeotropic mixtures as WFs through a simulation study of an ORC system. The study examines the thermodynamic performance of ORC systems using zeotropic WF mixtures to generate electricity driven by low-temperature solar heat source for building applications. A thermodynamic model is developed with an ORC system both with and excluding a regenerator. Five zeotropic mixtures with varying compositions of R245fa/propane, R245fa/hexane, R245fa/heptane, pentane/hexane and isopentane/hexane are evaluated and compared to identify the best combinations of WF mixtures that can yield high efficiency in their system cycles. The study also investigates the effects of the volumetric flow ratio, and evaporation and condensation temperature glides on the ORC’s thermodynamic performance. Following a detailed analysis of each mixture, R245fa/propane is selected for parametric study to examine the effects of operating parameters on the system’s efficiency and sustainability index. For zeotropic mixtures, results showed that there is an optimal composition range within which binary mixtures are inclined to perform more efficiently than the component pure fluids. In addition, a significant increase in cycle efficiency can be achieved with a regenerative ORC, with cycle efficiency ranging between 3.1–9.8% and 8.6–17.4% for ORC both without and with regeneration, respectively. Results also showed that exploiting zeotropic mixtures could enlarge the limitation experienced in selecting WFs for low-temperature solar organic Rankine cycles.

2020 ◽  
Vol 10 (21) ◽  
pp. 7925
Author(s):  
Wahiba Yaïci ◽  
Evgueniy Entchev ◽  
Pouyan Talebizadehsardari ◽  
Michela Longo

Globally there are several viable sources of renewable, low-temperature heat (below 130 °C), particularly solar energy, geothermal energy, and energy generated from industrial wastes. Increased exploitation of these low-temperature options has the definite potential of reducing fossil fuel consumption with its attendant very harmful greenhouse gas emissions. Researchers have universally identified the organic Rankine cycle (ORC) as a practicable and suitable system to generate electrical power from renewable sources based on its beneficial usage of volatile organic fluids as working fluids (WFs). In recent times, researchers have also shown a preference towards deployment of zeotropic mixtures as ORC WFs because of their capacity to improve thermodynamic performance of ORC systems, a feat enabled through the greater matching of the temperature profiles of the WF and the heat source/sink. This paper demonstrates the thermodynamic, economic and sustainability feasibility, and the notable advantages of using zeotropic mixtures as WFs through a simulation study of an ORC system. The study examines first the thermodynamic performance of ORC systems using zeotropic mixtures to generate electricity powered by a low-temperature solar heat source for building applications. A thermodynamic model is developed with a solar-driven ORC system both with and excluding a regenerator. Twelve zeotropic mixtures with varying compositions are evaluated and compared to identify the best combinations of mixtures that can yield high performance and high efficiency in their system cycles. The study also examines the effects of the volume flow ratio, and evaporation and condensation temperature glides on the ORC’s thermodynamic performance. Following a detailed analysis of each mixture, R245fa/propane and butane/propane are selected for parametric study to investigate the influence of operating parameters on the system’s efficiency and sustainability index. For zeotropic mixtures, results disclosed that there is an optimal composition range within which binary mixtures are inclined to perform more efficiently than the component pure fluids. In addition, a substantial enhancement in cycle efficiency can be obtained by a regenerative ORC, with cycle efficiency ranging between 3.1–9.8% and 8.6–17.4% for ORC both without and with regeneration, respectively. Results also revealed that exploiting zeotropic mixtures could enlarge the limitation experienced in selecting WFs for low-temperature solar ORCs. Moreover, a detailed economic with a sensitivity analysis of the solar ORC system was performed to evaluate the cost of the electricity and other economic criteria. The outcome of this investigation should be useful in the thermo-economic feasibility assessments of solar-driven ORC systems using working fluid mixtures to find the optimum operating range for maximum performance and minimum cost.


2021 ◽  
Vol 143 (9) ◽  
Author(s):  
Wahiba Yaïci ◽  
Evgueniy Entchev ◽  
Pouyan Talebizadehsardari ◽  
Michela Longo

Abstract Overall, there are numerous sustainable sources of renewable, low-temperature heat, principally solar energy, geothermal energy, and energy produced from industrial wastes. Extended utilization of these low-temperature alternatives has a certain capacity of decreasing fossil fuel use with its associated very hazardous greenhouse gas emissions. Researchers have commonly recognized the organic Rankine cycle (ORC) as a feasible and suitable system to produce electrical power from renewable sources based on its advantageous use of volatile organic fluids as working fluids (WFs). Researchers have similarly shown an affinity to the exploitation of zeotropic mixtures as ORC WFs due to their capability to enhance the thermodynamic performance of ORC systems, an achievement supported by improved fits of the temperature profiles of the WF and the heat source/sink. This paper determines both the technical feasibility and the benefits of using zeotropic mixtures as WFs by means of a simulation study of an ORC system. This study analyzes the thermodynamic performance of ORC systems using zeotropic WF mixtures to produce electricity driven by low-temperature solar heat sources for use in buildings. A thermodynamic model is created with an ORC system with and without a regenerator. Five zeotropic mixtures with diverse compositions between 0 and 1 in 0.2 increments of R245fa/propane, R245fa/hexane, R245fa/heptane, pentane/hexane, and isopentane/hexane are assessed and compared with identify the best blends of mixtures that are able to produce superior efficiency in their system cycles. Results disclosed that R245fa/propane (0.4/0.6) with regenerator produces the highest net power output of 7.9 kW and cycle efficiency of 9.4% at the operating condition with a hot source temperature of 85 °C. The study also investigates the effects of the volume flow ratio, and evaporation and condensation temperature glide on the ORC’s thermodynamic performance. Following a thorough analysis of each mixture, R245fa/propane is chosen for a parametric study to examine the effects of operating factors on the system’s efficiency and sustainability index. It was found that the highest cycle efficiency and highest second law cycle efficiency of around 10.5% and 84.0%, respectively, were attained with a mass composition of 0.6/0.4 at the hot source temperature of 95 °C and cold source temperature of 20 °C with a net power output of 9.6 kW. Moreover, results revealed that for zeotropic mixtures, there is an optimal composition range within which binary mixtures are tending to work more efficiently than the component pure fluids. In addition, a significant increase in cycle efficiency can be achieved with a regenerative ORC, with cycle efficiency in the range 3.1–9.8% versus 8.6–17.4% for ORC both without and with regeneration, respectively. In conclusion, utilizing zeotropic mixtures may well expand the restriction faced in choosing WFs for solar-powered ORC-based micro-combined heat and power (CHP) systems.


Author(s):  
W Gu ◽  
Y Weng ◽  
Y Wang ◽  
B Zheng

This article describes and evaluates an organic Rankine cycle (ORC) for a waste heat recovery system by both theoretical and experimental studies. Theoretical analysis of several working fluids shows that cycle efficiency is very sensitive to evaporating pressure, but insensitive to expander inlet temperature. Second law analysis was carried out using R600a as a working fluid and a flow of hot air as a heat source, which is not isothermal, along the evaporator. The result discloses that the evaporator's internal and external entropy generation is the main source of total entropy generation. The effect of the heat source temperature, evaporating pressure, and evaporator size on the entropy generation rate is also presented. The obtained useful power is directly linked to the total entropy generation rate according to the Gouy—Stodola theorem. The ORC testing system was established and operated using R600a as a working fluid and hot water as a heat source. The maximum cycle efficiency of the testing system is 5.2 per cent, and the testing result also proves that cycle efficiency is insensitive to heat source temperature, but sensitive to evaporating pressure. The entropy result also shows that internal and external entropy of the evaporator is the main source of total entropy generation.


Author(s):  
Afsaneh Noroozian ◽  
Abbas Naeimi ◽  
Mokhtar Bidi ◽  
Mohammad Hossein Ahmadi

Depleting fossil fuel resources and the horrible environmental impacts due to burning fossil fuels emphasize the importance of using renewable energy resources such as geothermal and solar energies. This paper compares performance of CO2 transcritical cycle, organic Rankine cycle, and trilateral Rankine cycle using a low-temperature geothermal heat source. Thermodynamic analysis, exergetic analysis, economic analysis, and exergoeconomic analysis are applied for each of the aforementioned cycles. In addition, a sensitivity analysis is performed on the system, and the effects of geothermal heat source temperature, evaporator pinch point temperature, and turbine inlet pressure on the cycle's performance are evaluated. Finally, the systems are optimized in order to minimize product cost ratio and maximize exergetic efficiency by using the genetic algorithm. Results indicate that the maximum thermal efficiency is approximately 13.03% which belongs to organic Rankine cycle with R123 as working fluid. CO2 cycle has the maximum exergetic efficiency, equals to 46.13%. The minimum product cost ratio refers to the organic Rankine cycle with R245fa as working fluid. Moreover, sensitivity analysis shows that increasing geothermal heat source temperature results in higher output power, product cost ratio, and exergy destruction ratio in all cycles.


2013 ◽  
Vol 805-806 ◽  
pp. 649-653
Author(s):  
Bing Zhang ◽  
Shuang Yang ◽  
Jin Liang Xu ◽  
Guang Lin Liu

The optimum working conditions of 11 working fluids under different heat source temperatures for an organic Rankine cycle (ORC) were located in our previous work. In the current work, the system irreversibility of each candidate were calculated and compared at their optimal operating conditions. Obvious variation trends of both the cycle efficiency and irreversibility were found for different types of organic fluids. It is suggested, when selecting working fluid for our ORC system, the critical temperature should be as close as possible to the heat source temperature to achieve high cycle efficiency but avoid large irreversibility. The relationships between the structure of the molecules and the critical temperature of the working fluids are investigated qualitatively and potentially meaningful for the rational selection of proper organic fluids for certain ORCs.


Author(s):  
Muhammad Ansab Ali ◽  
Tariq Saeed Khan ◽  
Ebrahim Al Hajri ◽  
Zahid H. Ayub

Fossil fuels are continuously depleting while the global energy demand is growing at a fast rate. Additionally, fossil fuels based power plants contribute to environmental pollution. Search for alternate energy resources and use of industrial waste heat for power production are attractive topics of interest these days. One way of enhancing power production and decreasing the environmental impact is by recuperating and utilizing low grade thermal energy. In recent years, research on use of organic Rankine cycle (ORC) has gained popularity as a promising technology for conversion of heat into useful work or electricity. Due to simple structure of ORC system, it can be easily integrated with any energy source like geothermal energy, solar energy and waste heat. A computer program has been developed in engineering equation solver (EES) environment that analyzes and selects appropriate working fluid for organic Rankine cycle design based on available heat sources. For a given heat source, the program compares energy and exergy performance of various working fluids. The program also includes recuperator performance analysis and compares its effectiveness on the overall thermal performance of the Rankine cycle. This program can assist in preliminary design of ORC with respect to best performing refrigerant fluid selection for the given low temperature heat source.


2019 ◽  
Vol 14 (4) ◽  
pp. 500-507
Author(s):  
Lili Wei ◽  
Zhenjun Ma ◽  
Xuemei Gong ◽  
Xiujuan Guo

Abstract This paper presents experimental investigation of low-temperature heat to electricity generation system based on Organic Rankine Cycle (ORC) using R152a as the working fluid. Both energy efficiency and exergy efficiency were analyzed based on the experiments. Although energy efficiency was low to 5.0% when the evaporating and cooling temperatures were 65°C and 11°C, respectively, the exergy efficiency reached 25%, which showed great competitiveness among low-temperature heat utilization technologies. To reveal the energy recovery proportion from the waste heat, both energy extraction efficiency and exergy extraction efficiency as well as energy and exergy loss paths were analyzed. When the heat source was 65°C, 14.9% of the maximum possible thermal energy in the heat source was absorbed by the organic working fluid, and 10.7% was transferred to the cooling medium. The power output contributed 0.64%. A total of 1.8% of the exergy in the heat stream flowed to the cooling medium. The start-up work takes dramatically 0.16% and 1.7% of energy and exergy, respectively. Other energy and exergy loss occurs due to the irreversibility of the heat transfer process and expansion process. Cascade ORC system could enlarge the temperature difference of the heat stream and raise the power output. However, the energy efficiency of the multi-stage ORC system is lower than single-stage system, since there was a downward trend of the temperature of heat source for the latter stage. ORC cycle can lower the temperature of heat source to 45°C.


2021 ◽  
Vol 238 ◽  
pp. 01002
Author(s):  
Diego Micheli ◽  
Mauro Reini ◽  
Rodolfo Taccani

The aim of the paper is to study the thermodynamic behavior of a non-conventional power cycle, named Carbon Carrier Cycle (CCC), which is expected to obtain interesting performance with low temperature heat source. The CCC may be regarded as derived from an absorption machine, where an expander replaces the condenser, the throttling valve and the evaporator. The working fluid is a mixture of CO2 and a proper absorber. In the paper, the thermodynamic model of this kind of cycles is described, and the results obtained considering Acetone as the absorber are discussed. A first performance comparison is then conducted with a more conventional Organic Rankine Cycle (ORC).


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