Unsteady and Calming Effects Investigation on a Very High Lift LP Turbine Blade: Part I — Experimental Analysis

Author(s):  
Thomas Coton ◽  
Tony Arts ◽  
Michae¨l Lefebvre ◽  
Nicolas Liamis

An experimental and numerical study was performed about the influence of incoming wakes and the calming effect on a very high lift low pressure turbine rotor blade. The first part of the paper describes the experimental determination of the pressure loss coefficient and the heat transfer around the blade mounted in a high speed linear cascade. The cascade is exposed to incoming wakes generated by high speed rotating bars. Their aim is to act upon the transition/separation phenomena. The measurements were conducted at a constant exit Mach number equal to 0.8 and at three Reynolds number values, namely 190000, 350000 and 650000. The inlet turbulence level was fixed at 0.8%. An additional feature of this work is to identify the boundary layer status through heat transfer measurements. Compared to the traditionally used hot films, thin film heat flux gages provide fully quantitative data required for code validation. Numerical computations are presented in the second part of the paper.

2003 ◽  
Vol 125 (2) ◽  
pp. 281-290 ◽  
Author(s):  
Thomas Coton ◽  
Tony Arts ◽  
Michae¨l Lefebvre ◽  
Nicolas Liamis

An experimental and numerical study was performed about the influence of incoming wakes and the calming effect on a very high-lift low-pressure turbine rotor blade. The first part of the paper describes the experimental determination of the pressure loss coefficient and the heat transfer around the blade mounted in a high-speed linear cascade. The cascade is exposed to incoming wakes generated by high-speed rotating bars. Their aim is to act upon the transition/separation phenomena. The measurements were conducted at a constant exit Mach number equal to 0.8 and at three Reynolds number values; namely, 190,000, 350,000, and 650,000. The inlet turbulence level was fixed at 0.8%. An additional feature of this work is to identify the boundary layer status through heat transfer measurements. Compared to the traditionally used hot films, thin film heat flux gages provide fully quantitative data required for code validation. Numerical computations are presented in the second part of the paper.


Author(s):  
C. De Maesschalck ◽  
S. Lavagnoli ◽  
G. Paniagua

Tip leakage flows in unshrouded high speed turbines cause large aerodynamic penalties, induce significant thermal loads and give rise to intense thermal stresses onto the blade tip and casing endwalls. In the pursuit of superior engine reliability and efficiency, the turbine blade tip design is of paramount importance and still poses an exceptional challenge to turbine designers. The ever-increasing rotational speeds and pressure loadings tend to accelerate the tip flow velocities beyond the transonic regime. Overtip supersonic flows are characterized by complex flow patterns, which determine the heat transfer signature. Hence, the physics of the overtip flow structures and the influence of the geometrical parameters on the overtip flow require further understanding to develop innovative tip designs. Conventional blade tip shapes are not adequate for such high speed flows and hence, potential for enhanced performances lays in appropriate tip shaping. The present research aims to quantify the prospective gain offered by a fully contoured blade tip shape against conventional geometries such as a flat and squealer tip. A detailed numerical study was conducted on a modern transonic turbine rotor blade (Reynolds number is 5.5 × 105, relative exit Mach number is 0.9) by means of three-dimensional Reynolds-Averaged Navier-Stokes calculations. The novel contoured tip geometry was designed based on a 2D tip shape optimization in which only the upper 2% of the blade span was modified. This study yields a deeper insight into the application of blade tip carving in high speed turbines and provides guidelines for future tip designs with enhanced aerothermal performances.


2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Jan Philipp Heners ◽  
Damian M. Vogt ◽  
Christian Frey ◽  
Graham Ashcroft

Abstract The impact of the unsteadiness in the considered turbulence quantities on the numerical prediction of the aeroelastic behavior of a low-pressure turbine (LPT) rotor blade is evaluated by means of a numerical study. In this context, one of the main objectives of this work is to compare different nonlinear harmonic balance (HB) approaches—one neglecting and one considering the unsteadiness in the employed turbulence models—with a conventional nonlinear solver of the unsteady Reynolds-averaged Navier–Stokes (URANS) equations in the time domain. In order to avoid unphysical oscillations in the turbulence quantities caused by the Gibbs phenomenon in the chosen HB approach, a filter method based on the Lanczos filter is developed. The developed filter method is applied in the course of the HB simulations considering the unsteadiness in the underlying turbulence model. Furthermore, the impact of its application on the solution of the flow field and on the unsteady surface pressure of the rotor blade, in particular, is discussed in the context of this work.


Author(s):  
R. S. Abhari ◽  
G. R. Guenette ◽  
A. H. Epstein ◽  
M. B. Giles

Time-resolved turbine rotor blade heat transfer data are compared with ab initio numerical calculations. The data was taken on a transonic, 4-to-1 pressure ratio, uncooled, single-stage turbine in a short duration turbine test facility. The data consists of the time history of the heat transfer distribution about the rotor chord at midspan. The numerical calculation is a time accurate, 2-D, thin shear layer, multiblade row code known as UNSFLO. UNSFLO uses Ni’s Lax-Wendroff algorithm, conservative boundary conditions, and a time tilting algorithm to facilitate the calculation of the flow in multiple blade rows of arbitrary pitch ratio with relatively little computer time. The version used for this work had a simple algebraic Baldwin-Lomax turbulence model. The code is shown to do a good job of predicting the quantitative time history of the heat flux distribution. The wake/boundary layer and transonic interaction regions for suction and pressure surfaces are identified and the shortcomings of the current algebraic turbulence modelling in the code are discussed. The influence of hardware manufacturing tolerance on rotor heat transfer variation is discussed. A physical reasoning explaining the discrepancies between the unsteady measurement and the calculations for both the suction and pressure surfaces are given, which may be of use in improving future calculations and design procedures.


1986 ◽  
Vol 108 (2) ◽  
pp. 277-284 ◽  
Author(s):  
R. Kiock ◽  
F. Lehthaus ◽  
N. C. Baines ◽  
C. H. Sieverding

Reliable cascade data are esssential to the development of high-speed turbomachinery, but it has long been suspected that the tunnel environment influences the test results. This has now been investigated by testing one plane gas turbine rotor blade section in four European wind tunnels of different test sections and instrumentation. The Reynolds number of the transonic flow tests was Re2 = 8 × 105 based on exit flow conditions. The turbulence was not increased artificially. A comparison of results from blade pressure distributions and wake traverse measurements reveals the order of magnitude of tunnel effects.


2004 ◽  
Vol 128 (4) ◽  
pp. 650-657 ◽  
Author(s):  
Toyotaka Sonoda ◽  
Toshiyuki Arima ◽  
Markus Olhofer ◽  
Bernhard Sendhoff ◽  
Friedrich Kost ◽  
...  

The development of high-performance turbine airfoils has been investigated under the condition of a supersonic exit Mach number. In order to obtain a new aerodynamic design concept for a high-loaded turbine rotor blade, we employed an evolutionary algorithm for numerical optimization. The target of the optimization method, which is called evolutionary strategy (ES), was the minimization of the total pressure loss and the deviation angle. The optimization process includes the representation of the airfoil geometry, the generation of the grid for a blade-to-blade computational fluid dynamics analysis, and a two-dimensional Navier-Stokes solver with a low-Re k-ε turbulence model in order to evaluate the performance. Some interesting aspects, for example, a double shock system, an early transition, and a redistribution of aerodynamic loading on blade surface, observed in the optimized airfoil, are discussed. The increased performance of the optimized blade has been confirmed by detailed experimental investigation, using conventional probes, hotfilms, and L2F system.


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