Enhanced TF40B Gas Turbine Engine Development Program

Author(s):  
Roger Yee ◽  
Lee Myers ◽  
Ken Braccio ◽  
Mike Dvornak

The Navy Landing Craft Air Cushion (LCAC) Service Life Extension Program (SLEP) upgrades the current TF40B gas turbine engine and analog control system on the LCAC to an Enhanced TF40B (ETF40B) gas turbine with a Full Authority Digital Engine Control (FADEC) system. This upgrade and enhancement will provide additional engine horsepower, increased engine reliability, and modern digital engine control equipment to the LCAC. The success of the ETF40B engine development program has been an ongoing effort between the Navy, the LCAC craft builder Textron Marine & Land Systems (TM&LS), and the engine manufacturer Honeywell Engine and Systems. This paper will document and outline the differences between the TF40B and ETF40B and the efforts of the ETF40B 150 hour endurance qualification test.

Author(s):  
Roger Yee ◽  
Lee Myers

The Landing Craft Air Cushion (LCAC) Service Life Extension Program (SLEP) upgrades the current TF40B gas turbine engine and analog control system to an Enhanced TF40B (ETF40B) gas turbine with a Full Authority Digital Engine Control (FADEC) system. This upgrade and enhancement will provide additional engine horsepower, increased engine reliability, modern digital engine control equipment, and a Bleed Air Anti-Ice System (BAAS) for the LCAC during cold weather operations. The original permanent BAAS system for the SLEP configured LCAC has been redesigned as a “removable kit” to reduce overall craft weight and to minimize maintenance for the crews. The development has been an ongoing effort between the Navy, Textron Marine & Land Systems who is the LCAC craft builder, and Vericor Power Systems, who is the ETF40B manufacturer. This paper will document and outline the BAAS development effort and the many lessons learned during the design of a prototype BAAS system for the ETF40B engine.


Author(s):  
Lance Shappell ◽  
Lee Myers ◽  
Roger Yee

The Landing Craft Air Cushion (LCAC) Service Life Extension Program (SLEP) upgrades the current main propulsion engine and analog control system to the Enhanced TF40B (ETF40B) gas turbine configuration with a Full Authority Digital Engine Control (FADEC) system. The FADEC system is an integral part of the ETF40B gas turbine configuration and interfaces with the new LCAC Control and Alarm Monitoring System (CAMS). In addition to increased reliability, the FADEC requires minimal maintenance and can provide uninterrupted engine diagnostic capabilities. The development of the FADEC system has been an ongoing effort among the Navy, Textron Marine & Land Systems (LCAC builder), Vericor Power Systems (ETF40B manufacturer), and Precision Engine Controls Corporation (PECC) (FADEC manufacturer). This paper will outline the FADEC development effort and the lessons learned during the design, environmental qualification, testing and operation for the LCAC.


Author(s):  
P. W. Pichel

This paper summarizes the scope and results to date of a program initiated in 1974 to develop a high-performance, simple-cycle, 10,000-hp engine for application in gas compressor, mechanical drive, and generator set packages. Design philosophy, a detailed description, and component and engine development testing are covered. Future plans for the development program up to the point of production availability in 1978 are also outlined.


Author(s):  
Howard Harris ◽  
Phil Schneider ◽  
John Richards ◽  
Mike Dvornak

The US Navy along with Textron Marine & Land Systems (TM&LS) is qualifying and field testing the ETF40B gas turbine engine along with Full Authority Digital Engine Control (FADEC) system as possible upgrades to the current TF40B engine and analog control system currently installed on the Landing Craft Air Cushion (LCAC). The ETF40B engine and FADEC control system are of interest due to: increased power, proposed increase in Mean Time Between Overhauls (MTBO), and proposed increase in engine reliability. The primary topics presented in this paper are: 1. The design, development, and qualification of the ETF40B engine and FADEC control system 2. Integration of the ETF40B engine and FADEC into the LCAC 3. Field test data from two LCACs, follow-up testing and implementation


1992 ◽  
Vol 114 (4) ◽  
pp. 763-767 ◽  
Author(s):  
J. W. Watts ◽  
T. E. Dwan ◽  
C. G. Brockus

An analog fuel control for a gas turbine engine was compared with several state-space derived fuel controls. A single-spool, simple cycle gas turbine engine was modeled using ACSL (high level simulation language based on FORTRAN). The model included an analog fuel control representative of existing commercial fuel controls. The ACSL model was stripped of nonessential states to produce an eight-state linear state-space model of the engine. The A, B, and C matrices, derived from rated operating conditions, were used to obtain feedback control gains by the following methods: (1) state feedback; (2) LQR theory; (3) Bellman method; and (4) polygonal search. An off-load transient followed by an on-load transient was run for each of these fuel controls. The transient curves obtained were used to compare the state-space fuel controls with the analog fuel control. The state-space fuel controls did better than the analog control.


Author(s):  
Hideo Kobayashi ◽  
Shogo Tsugumi ◽  
Yoshio Yonezawa ◽  
Riuzou Imamura

IHI is developing a new heavy duty gas turbine engine for 2MW class co-generation plants, which is called IM270. This engine is a simple cycle and single-spool gas turbine engine. Target thermal efficiency is the higher level in the same class engines. A dry low NOx combustion system has been developed to clear the strictest emission regulation in Japan. All parts of the IM270 are designed with long life for low maintenance cost. It is planned that the IM270 will be applied to a dual fluid system, emergency generation plant, machine drive engine and so on, as shown in Fig.1. The development program of IM270 for the co-generation plant is progress. The first prototype engine test has been started. It has been confirmed that the mechanical design and the dry low NOx system are practical. The component tuning test is being executed. On the other hand, the component test is concurrently in progress. The first production engine is being manufactured to execute the endurance test using a co-generation plant at the IHI Kure factory. This paper provides the conceptual design and status of the IM270 basic engine development program.


Author(s):  
D. M. Croker ◽  
T. P. Psichogios

This paper describes the operation and salient design features of a high-speed reversing gear used with the Solar 1100-hp Saturn gas-turbine Engine. Development history leading to successful marine applications is reviewed.


Author(s):  
J. E. Bayati ◽  
R. M. Frazzini

The basic operating principles of an electronic digital computer gas turbine engine control system are presented. Closed loop turbine discharge temperature and speed controls have been implemented; their feasibility was demonstrated through hybrid digital/analog simulation and actual tests of a GE J85 turbojet engine through the start mode to maximum afterburner. Control mode description and results of the analysis and experimental runs are given in this paper.


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